{"id":136751,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=136751"},"modified":"2022-05-12T07:00:24","modified_gmt":"2022-05-12T06:00:24","slug":"gai-1605-8-1-9-1-m120","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/gai-1605-8-1-9-1-m120\/","title":{"rendered":"GAI 1605 8.1.9.1."},"author":8,"featured_media":136676,"template":"","format":[1140],"container":[1063],"machine_types":[7338],"manufacturer":[1908],"type_of_product":[1050],"class_list":["post-136751","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-vidrio","format-0-75-l-es","machine_types-monobloques-de-llenado","manufacturer-gai-es","type_of_product-vino-tranquilo"],"acf":{"refno":"M120","model":"1605 8.1.9.1.","speed":"1400","machine_hours":"","youtube_link":"","has_capper":true,"manuals":true,"safety_features":true,"has_rinser":true,"weight":"","description":"

Monobloques de Llenado \u2013 GAI 1605 8.1.9.1. usado<\/h3>\n

M\u00e1quina de enjuague con 8 alicates, tratamiento \u00fanico con aire soplado en la boca antes de enderezar.<\/span><\/span><\/span>
\nCarousel con Pinzas con altura variable manualmente<\/span><\/span><\/span>
\nDos campanas para microfiltraci\u00f3n de agua<\/span><\/span><\/span>
\n1. <\/span><\/span><\/span>1<\/span><\/span><\/span> Estaci\u00f3n <\/span><\/span><\/span>a una cabeza<\/span><\/span><\/span><\/span> para <\/span><\/span><\/span>el<\/span><\/span><\/span> vac\u00edo y <\/span><\/span><\/span>inyecci\u00f3n de <\/span><\/span><\/span>gas antes de la m\u00e1quina de llenado, cabeza con altura variable<\/span><\/span><\/span>
\n2. Llenadora 9 grifos de vac\u00edo ligeros en campana<\/span><\/span><\/span>
\nC<\/span><\/span><\/span>abeza<\/span><\/span><\/span><\/span> de llenado en altura variable manualmente<\/span><\/span><\/span>
\nPistones mec\u00e1nicos de elevaci\u00f3n de botellas <\/span><\/span><\/span>con<\/span><\/span><\/span> resorte<\/span><\/span><\/span>
\n1. <\/span><\/span><\/span>Tapodandora a <\/span><\/span><\/span><\/span>1 cabeza <\/span><\/span><\/span>por <\/span><\/span><\/span>corcho recto<\/span><\/span><\/span>
\nNivelador antes de cerrar con inyecci\u00f3n de gas<\/span><\/span><\/span>
\nVac\u00edo antes del cierre<\/span><\/span><\/span>
\nCabeza variable en altura manualmente<\/span><\/span><\/span><\/p>\n

Todo el marco construido en acero inoxidable<\/span><\/span><\/span>
\nCarenado en acero inoxidable<\/span><\/span><\/span>
\nProtecciones de seguridad en todo el per\u00edmetro<\/span><\/span><\/span>
\nEntrada botella desde el lado izquierdo<\/span><\/span><\/span>
\nA\u00f1o 2002, marcado CE<\/span><\/span><\/span>
\nPr<\/span><\/span><\/span><\/span>oducci\u00f3n de aproximadamente 1.300\/1.400 bph de 750 cl.<\/span><\/span><\/span><\/p>\n","machine_number":"120","year":{"value":"2003","label":"2003"},"condition":{"value":"3","label":"Vendida"},"measurements":{"width":"","length":"","height":""},"has_blowing_machine":false,"capper":[{"cap_type":[{"value":"2","label":"Straight cork"}],"no_of_heads":{"value":"1","label":"1"},"cap_size":"","neck_type":""}],"rinser":[{"no_of_grippers":{"value":"8","label":"8"},"no_of_treatments":{"value":"0","label":"Single"}}],"rotation_direction":{"value":"0","label":"Clockwise"},"machine":[{"machine_type":{"term_id":208,"name":"Rinsing Machine","slug":"used-rinsing-machine","term_group":0,"term_taxonomy_id":208,"taxonomy":"machine_types","description":"

A rinsing machine<\/strong> sterilizes the interior of bottles before filling, removing impurities<\/strong>, dust<\/strong>, and foreign bodies<\/strong> that may have entered containers during storage or transport. As the first processing machine bottles encounter after loading onto the line, the rinser ensures containers are sterile and ready for filling<\/strong>.<\/p>\r\n\r\n

How Rinsing Machines Work<\/h2>\r\n\r\n

The automatic rinsing process<\/strong> follows a precise sequence:<\/p>\r\n\r\n

    \r\n
  1. Bottle infeed<\/strong> \u2014 bottles arrive in single file via conveyor belt sized to bottle format<\/li>\r\n
  2. Auger positioning<\/strong> \u2014 worm screw spaces bottles at equal distances<\/li>\r\n
  3. Star wheel transfer<\/strong> \u2014 aligns bottles for processing<\/li>\r\n
  4. Clamp engagement<\/strong> \u2014 grips bottle neck and inverts container<\/li>\r\n
  5. Rinsing<\/strong> \u2014 nozzle enters bottle neck; high-pressure spray of peracetic acid<\/strong>, water, or disinfectant removes foreign bodies<\/li>\r\n
  6. Drying<\/strong> \u2014 strong jet of filtered compressed air<\/strong> dries interior instantly<\/li>\r\n
  7. Repositioning<\/strong> \u2014 bottle returns to upright position<\/li>\r\n
  8. Discharge<\/strong> \u2014 bottle transfers to conveyor system toward filling station<\/li>\r\n<\/ol>\r\n\r\n

    Rinsing Machine Configurations<\/h2>\r\n\r\n

    Rinsing machines<\/strong> offer various configurations to accommodate different bottle formats and production requirements:<\/p>\r\n\r\n

    Adjustable Components<\/h3>\r\n\r\n
      \r\n
    • Rotating head height<\/strong> \u2014 adjusts to bottle height in use<\/li>\r\n
    • Stars and augers<\/strong> \u2014 format-specific parts for different bottle sizes<\/li>\r\n
    • Clamp quantity<\/strong> \u2014 varies based on production speed requirements<\/li>\r\n<\/ul>\r\n\r\n

      Rinsing Circuit Options<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
      Configuration<\/th>\r\n Description<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
      Single circuit<\/strong><\/td>\r\n One cleaning medium for interior rinsing<\/td>\r\n <\/tr>\r\n
      Dual circuit<\/strong><\/td>\r\n Two separate cleaning media for enhanced sterilization<\/td>\r\n <\/tr>\r\n
      Fixed nozzle<\/strong><\/td>\r\n Spray from fixed position outside bottle<\/td>\r\n <\/tr>\r\n
      Insertable nozzle<\/strong><\/td>\r\n Nozzle enters bottle for thorough interior coverage<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

      Bottle Format Compatibility<\/h2>\r\n\r\n

      Rinsing machines accommodate diverse bottle formats<\/strong> through changeover parts:<\/p>\r\n\r\n

        \r\n
      • Sparkling wine bottles<\/strong> \u2014 heavier construction, specific neck profiles<\/li>\r\n
      • Table wine bottles<\/strong> \u2014 standard long-neck formats<\/li>\r\n
      • Small formats<\/strong> \u2014 250 ml and similar sizes<\/li>\r\n
      • Large formats<\/strong> \u2014 up to 2 liters and beyond<\/li>\r\n<\/ul>\r\n\r\n

        All format-specific components (stars<\/strong>, augers<\/strong>, clamps<\/strong>, height settings<\/strong>) must match the bottle dimensions being processed.<\/p>\r\n\r\n

        Rinsing Media<\/h2>\r\n\r\n

        Different products are used for bottle interior cleaning depending on application and hygiene requirements:<\/p>\r\n\r\n

          \r\n
        • Peracetic acid<\/strong> \u2014 powerful disinfectant for sterilization<\/li>\r\n
        • Water<\/strong> \u2014 standard rinsing for new bottles<\/li>\r\n
        • Other disinfectants<\/strong> \u2014 application-specific sanitizing agents<\/li>\r\n
        • Filtered compressed air<\/strong> \u2014 final drying stage<\/li>\r\n<\/ul>\r\n\r\n

          Leading Rinsing Machine Manufacturers<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
          AVE Technologies<\/strong><\/td>\r\n 60+ years market presence; serves 60 countries internationally<\/td>\r\n <\/tr>\r\n
          WAB<\/strong><\/td>\r\n Sterilization, blowing, and rinsing systems (founded 1996)<\/td>\r\n <\/tr>\r\n
          Bertolaso<\/strong><\/td>\r\n Wine, spirits, beer, juice bottling systems (active since 1880, Verona)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Used rinsing machines from these manufacturers offer proven reliability<\/strong> with available spare parts and service support for still and sparkling wine, spirits, beer, fruit juices, water, and beverages.<\/p>","parent":0,"count":36,"filter":"raw"},"manufacturer":{"term_id":717,"name":"Procomac","slug":"procomac","term_group":0,"term_taxonomy_id":717,"taxonomy":"manufacturer","description":"","parent":0,"count":62,"filter":"raw"},"model":"1R-7-28-117-140","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

          A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

          Position in the Bottling Line<\/h2>\r\n\r\n

          The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

            \r\n
          • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
          • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

            How Filling Monoblocks Work<\/h2>\r\n\r\n

            The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

              \r\n
            1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
            2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
            3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
            4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
            5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
            6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

              Filling Requirements<\/h2>\r\n\r\n

              Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

                \r\n
              • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
              • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
              • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
              • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

                The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

                Monoblock Configurations<\/h2>\r\n\r\n

                Gripping Systems<\/h3>\r\n\r\n

                Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
                Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

                Turret Configurations<\/h3>\r\n\r\n

                Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

                  \r\n
                • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
                • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
                • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

                  Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

                  Filling Monoblock Types<\/h2>\r\n\r\n

                  Isobaric Filling Monoblock<\/h3>\r\n\r\n

                  The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

                  Key components:<\/p>\r\n\r\n

                    \r\n
                  • Pressurized storage tank<\/strong><\/li>\r\n
                  • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
                  • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
                  • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                    Advantages of isobaric systems:<\/p>\r\n\r\n

                      \r\n
                    • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                    • Reduced foaming<\/strong> during filling<\/li>\r\n
                    • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                      Considerations:<\/p>\r\n\r\n

                        \r\n
                      • Higher construction and maintenance complexity<\/li>\r\n
                      • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                      • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                        Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                        Gravity Filling Monoblock<\/h3>\r\n\r\n

                        Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                        Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                        Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                        The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                          \r\n
                        • High vacuum chamber<\/strong> filling<\/li>\r\n
                        • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                          Characteristics:<\/p>\r\n\r\n

                            \r\n
                          • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                          • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                          • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                          • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                            PET Filling Monoblocks<\/h2>\r\n\r\n

                            Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                            PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                            Capping Section<\/h2>\r\n\r\n

                            The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                              \r\n
                            1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                            2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                            3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                              After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                              Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                              When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                              Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                              Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                              Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                              For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                              Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                              Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                \r\n
                              • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                              • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                              • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                              • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                              • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                              • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":719,"name":"MBF","slug":"mbf","term_group":0,"term_taxonomy_id":719,"taxonomy":"manufacturer","description":"","parent":0,"count":25,"filter":"raw"},"model":"SYNCROFILL 960.28LV.360.4R","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""}],"filler":{"no_of__valves":{"value":"9","label":"9"},"fill_type":{"value":"2","label":"Gravedad \/ depresi\u00f3n leve"},"type_of_nozzle":{"value":"0","label":"Fixed"},"isobaric_valve":false},"aseptic":false,"isobaric":false,"electrical_data":{"V":"","kw":"","hz":"","A":""},"seller":false,"dropbox":"https:\/\/www.dropbox.com\/sh\/44l7faftdjentt3\/AAD_SxDOUPtmw3HtoN46XO7pa?dl=0","neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":""},"add_to_machineseeker":false,"trans_ok":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/M120-es.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/136751","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/8"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/136751\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media\/136676"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=136751"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=136751"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=136751"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=136751"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=136751"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=136751"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}