{"id":759350,"date":"2025-10-01T10:15:37","date_gmt":"2025-10-01T08:15:37","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/gebrauchte-komplette-csd-dosenabfuellanlage-14-000-dosen-stunde\/"},"modified":"2025-10-01T11:14:29","modified_gmt":"2025-10-01T09:14:29","slug":"gebrauchte-komplette-csd-dosenabfullanlage-14-000-dosen-stunde-lc581","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/gebrauchte-komplette-csd-dosenabfullanlage-14-000-dosen-stunde-lc581\/","title":{"rendered":"Gebrauchte komplette CSD-Dosenabf\u00fcllanlage \u2013 14.000 Dosen\/Stunde"},"author":7,"featured_media":0,"template":"","format":[1115],"container":[3090],"machine_types":[7536],"manufacturer":[],"type_of_product":[3021],"class_list":["post-759350","machines","type-machines","status-publish","hentry","container-blechdose","format-0-25-l-de","machine_types-komplette-abfuellanlage","type_of_product-softdrinks"],"acf":{"refno":"LC581","year":{"value":"2011","label":"2011"},"speed":"0","condition":{"value":"1","label":"Betriebsfertig"},"machine":[{"machine_type":{"term_id":1209,"name":"Compressor","slug":"used-compressor","term_group":0,"term_taxonomy_id":1209,"taxonomy":"machine_types","description":"

A compressor<\/strong> is a machine that generates force by compressing gas or vapor, producing compressed air<\/strong> for industrial applications. The compressor increases aeriform body pressure through a mechanical procedure, delivering air at pressures necessary for multiple purposes across bottling and manufacturing operations.<\/p>\r\n\r\n

Compressed air<\/strong> is atmospheric air reduced in volume and stored in pressure-resistant tanks or used immediately. As the fourth form of energy<\/strong> used in industry, compressed air offers unique characteristics: unlike gas, water, and electricity supplied by external companies, it is generated on-site directly by the user, with quality and production costs depending entirely on internal systems.<\/p>\r\n\r\n

How Compressors Work<\/h2>\r\n\r\n

The air compressor operating principle<\/strong> involves several key components:<\/p>\r\n\r\n

    \r\n
  • Motor<\/strong> \u2014 drives the compression mechanism<\/li>\r\n
  • Air inlet valve<\/strong> \u2014 allows atmospheric air entry<\/li>\r\n
  • Air outlet valve<\/strong> \u2014 releases compressed air<\/li>\r\n
  • Storage tank<\/strong> \u2014 holds compressed air for use<\/li>\r\n<\/ul>\r\n\r\n

    Air is sucked into the machine, compressed by internal components according to the specific technology, and pushed into the tank. When maximum pressure<\/strong> is reached, the cycle completes and the compressor stops, restarting when pressure drops below a predefined threshold.<\/p>\r\n\r\n

    Compressor Selection Criteria<\/h2>\r\n\r\n

    Choosing the correct compressor requires evaluating several parameters:<\/p>\r\n\r\n

    Flow Rate<\/h3>\r\n\r\n

    Flow rate<\/strong> indicates the air volume the compressor delivers to power multiple devices simultaneously. This value is expressed in:<\/p>\r\n\r\n

      \r\n
    • Liters per second<\/strong> (l\/s)<\/li>\r\n
    • Cubic meters per hour<\/strong> (m\u00b3\/h)<\/li>\r\n
    • Normal cubic meters per hour<\/strong> (Nm\u00b3\/h) \u2014 standardized reference conditions<\/li>\r\n<\/ul>\r\n\r\n

      The normal cubic meter<\/strong> (Nm\u00b3) refers to dry air at 0\u00b0C<\/strong> (273 K), barometric pressure of 101,325 Pa<\/strong> (1.01325 bar), at sea level altitude. This convention allows universal comparison between different systems. Normal flow rate must be converted to effective flow rate<\/em> based on actual operating conditions before selecting equipment.<\/p>\r\n\r\n

      Recommended practice: select a compressor offering approximately 30% safety margin<\/strong> above estimated requirements.<\/p>\r\n\r\n

      Pressure<\/h3>\r\n\r\n

      Operating pressure<\/strong> depends on the industrial equipment or pneumatic circuit being powered, expressed in bar<\/strong> or pascal<\/strong> (Pa):<\/p>\r\n\r\n

        \r\n
      • Single-stage compressors<\/strong> \u2014 maximum 10 bar<\/strong><\/li>\r\n
      • Multistage compressors<\/strong> \u2014 up to 400 bar<\/strong><\/li>\r\n<\/ul>\r\n\r\n

        Power and Storage<\/h3>\r\n\r\n

        Compressor power<\/strong> depends on desired air flow and outlet pressure. The compressed air reservoir<\/strong> must be correctly sized to avoid constant engine stress, allowing the motor to start according to demand without continuous operation.<\/p>\r\n\r\n

        Types of Compressors<\/h2>\r\n\r\n

        Two main categories exist: volumetric (positive displacement)<\/strong> compressors and centrifugal (dynamic)<\/strong> compressors. Most industrial compressors are volumetric machines achieving compression by reducing air volume.<\/p>\r\n\r\n

        Piston Compressors<\/h3>\r\n\r\n

        Piston compressors<\/strong> offer economical solutions for non-continuous use:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Configuration<\/th>\r\n Maximum Pressure<\/th>\r\n Duty Cycle<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Single-cylinder<\/strong><\/td>\r\n 10 bar<\/td>\r\n 60% max (35 min\/hour)<\/td>\r\n <\/tr>\r\n
        Multistage<\/strong><\/td>\r\n Up to 400 bar<\/td>\r\n 60% max (35 min\/hour)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Considerations for piston compressors:<\/p>\r\n\r\n

          \r\n
        • Generally the most economical<\/strong> option among compressor types<\/li>\r\n
        • May expel some oil with compressed air \u2014 filtration systems<\/strong> required for clean air applications<\/li>\r\n
        • Relatively noisy<\/strong> operation may affect nearby workers<\/li>\r\n
        • Best suited for intermittent use<\/em> rather than continuous operation<\/li>\r\n<\/ul>\r\n\r\n

          Screw Compressors<\/h3>\r\n\r\n

          Screw compressors<\/strong> use helical screws instead of pistons and represent the most common model in industrial applications:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
          Configuration<\/th>\r\n Pressure Range<\/th>\r\n Duty Cycle<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Single-stage<\/strong><\/td>\r\n Up to 5 bar<\/td>\r\n 100% (continuous)<\/td>\r\n <\/tr>\r\n
          Multistage<\/strong><\/td>\r\n Up to 13 bar<\/td>\r\n 100% (continuous)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Key advantages of screw compressors:<\/p>\r\n\r\n

            \r\n
          • Considerable flow rate<\/strong> and high compression ratio even in single-stage configuration<\/li>\r\n
          • 100% duty cycle<\/strong> \u2014 capable of continuous operation<\/li>\r\n
          • Variable speed models<\/strong> (with inverters) adapt rotation speed to demand, optimizing energy consumption<\/li>\r\n
          • More compact than equivalent-performance piston models<\/li>\r\n<\/ul>\r\n\r\n

            Vane Compressors<\/h3>\r\n\r\n

            Vane compressors<\/strong> use sliding foils in an eccentric rotor to achieve compression. Characteristics include:<\/p>\r\n\r\n

              \r\n
            • Good energy efficiency<\/strong><\/li>\r\n
            • Lower rotation speed<\/strong> than screw compressors at equivalent pressure and flow<\/li>\r\n
            • Reduced component wear<\/strong> and maintenance requirements<\/li>\r\n
            • Common in printing<\/strong>, wood processing<\/strong>, and packaging<\/strong> industries<\/li>\r\n
            • Oil-free models<\/strong> available for energy and medical sectors<\/li>\r\n<\/ul>\r\n\r\n

              Centrifugal (Dynamic) Compressors<\/h3>\r\n\r\n

              Centrifugal compressors<\/strong> draw air through paddle wheel movement, similar to automotive turbochargers. These machines serve applications requiring high flow rates<\/strong> and sustained pressure<\/strong> without interruption:<\/p>\r\n\r\n

                \r\n
              • Flow rates up to 500,000 m\u00b3\/h<\/strong><\/li>\r\n
              • Pressures up to 200 bar<\/strong><\/li>\r\n
              • Integrated reducer for optimal engine speed regulation<\/li>\r\n
              • Primary use in energy sector<\/strong> and chemical industry<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                Oil-Free Compressors<\/h2>\r\n\r\n

                Oil-free compressors<\/strong> compress air without oil in the compression chamber, eliminating contamination risk and special filtration requirements. These models provide clean air essential for:<\/p>\r\n\r\n

                  \r\n
                • Bottling operations<\/strong> \u2014 product safety and quality<\/li>\r\n
                • Electronics industry<\/strong> \u2014 semiconductor production<\/li>\r\n
                • Pharmaceutical and chemical industries<\/strong> \u2014 contamination-free processes<\/li>\r\n
                • Medical sector<\/strong> \u2014 sterile air requirements<\/li>\r\n
                • Food processing<\/strong> \u2014 hygiene compliance<\/li>\r\n
                • Automotive assembly<\/strong> \u2014 finishing operations<\/li>\r\n<\/ul>\r\n\r\n

                  Oil-free compressors must satisfy ISO 8573-1 Class 0<\/strong> standard, guaranteeing total absence of oil. Higher classes define maximum permissible oil quantities, requiring additional air dryers<\/strong> for proper air quality.<\/p>\r\n\r\n

                  Cooling Systems<\/h2>\r\n\r\n

                  Air-Cooled Compressors<\/h3>\r\n\r\n

                  Air-cooled compressors<\/strong> use forced ventilation containing approximately 100% of consumed motor energy<\/strong> as heat within the compressor unit. These systems are widely available and simpler to install.<\/p>\r\n\r\n

                  Water-Cooled Compressors<\/h3>\r\n\r\n

                  Water-cooled compressors<\/strong> place modest demands on room ventilation, as cooling water absorbs approximately 90% of motor energy<\/strong> as heat. Better cooling in intercoolers and aftercoolers increases efficiency and water vapor condensation.<\/p>\r\n\r\n

                  Three water cooling configurations exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                  System Type<\/th>\r\n Description<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                  Open without circulation<\/strong><\/td>\r\n External water source (municipal, lake, river, well); discharged as wastewater<\/td>\r\n Cheap installation; high operating costs; filtration required for natural sources<\/td>\r\n <\/tr>\r\n
                  Open with circulation<\/strong><\/td>\r\n Cooling tower; water cooled to 2\u00b0C below ambient by evaporation<\/td>\r\n Limited water availability; requires chemical treatment; freeze protection needed<\/td>\r\n <\/tr>\r\n
                  Closed with circulation<\/strong><\/td>\r\n External heat exchanger (plate or radiator with fans); same water circulates continuously<\/td>\r\n Low maintenance; requires antifreeze (glycol); limited supervision needed<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                  Air Treatment Equipment<\/h2>\r\n\r\n

                  Dryers<\/h3>\r\n\r\n

                  Atmospheric air contains water vapor that increases during compression heating. As compressed air expands and cools, saturated vapor transforms into condensate<\/strong> requiring separation. Dryers<\/strong> eliminate remaining water vapor that would compromise equipment function.<\/p>\r\n\r\n

                  Refrigeration dryers<\/strong> exploit the relationship between temperature reduction and humidity condensation. Efficiency is expressed as Pressure Dew Point (PDP)<\/strong> \u2014 the condensation temperature at pressure above atmospheric. Limitation: cannot operate below 0\u00b0C PDP<\/strong> (condensate would freeze).<\/p>\r\n\r\n

                  Adsorption dryers<\/strong> use hygroscopic materials to absorb moisture, achieving dew points down to -70\u00b0C<\/strong>. Essential for:<\/p>\r\n\r\n

                    \r\n
                  • External piping installations<\/li>\r\n
                  • Environments below refrigeration dryer dew point<\/li>\r\n
                  • Food and pharmaceutical<\/strong> critical applications<\/li>\r\n<\/ul>\r\n\r\n

                    Filtration<\/h3>\r\n\r\n

                    Atmospheric air entering compressors contains fine dust and impurities, plus oil particles from lubrication systems and water aerosols. Air purity classes<\/strong> are defined by ISO 8573-1:2010<\/strong>, specifying maximum contaminant content for each class.<\/p>\r\n\r\n

                    Filter systems typically combine multiple elements:<\/p>\r\n\r\n

                      \r\n
                    • Particle filters<\/strong> \u2014 remove solid contaminants<\/li>\r\n
                    • De-oiling filters<\/strong> \u2014 eliminate oil mists<\/li>\r\n
                    • Coalescing filters<\/strong> \u2014 capture water and oil aerosols<\/li>\r\n
                    • Activated carbon filters<\/strong> \u2014 remove vapors and odors<\/li>\r\n
                    • Sterile filters<\/strong> \u2014 eliminate microorganisms for food, pharmaceutical, and cosmetic industries<\/li>\r\n<\/ul>\r\n\r\n

                      Condensate Drains<\/h3>\r\n\r\n

                      Condensate<\/strong> contains emulsified oil particles, dust, and impurities requiring drainage from collection points. Three drain types exist:<\/p>\r\n\r\n

                        \r\n
                      • Float drains<\/strong> \u2014 valve opens when liquid exceeds threshold, closes before air escapes<\/li>\r\n
                      • Electronic drains<\/strong> \u2014 valve controlled by electronic level sensor<\/li>\r\n
                      • Timed drains<\/strong> \u2014 solenoid valve opens at preset intervals with adjustable timing<\/li>\r\n<\/ul>\r\n\r\n

                        Environmental note:<\/em> Condensate discharge into sewers risks significant fines. As a compressed air waste product, condensate contains hydrocarbons, sulfur dioxide, copper, lead, iron, and other harmful substances.<\/p>\r\n\r\n

                        Compressed Air Storage<\/h2>\r\n\r\n

                        Compressed air tanks<\/strong> are typically constructed from carbon steel with external epoxy powder coating for corrosion resistance. Available in vertical<\/strong> (most common) or horizontal<\/strong> configurations, tanks must be sized according to:<\/p>\r\n\r\n

                          \r\n
                        • Compressor capacity<\/strong><\/li>\r\n
                        • Regulation system<\/strong> requirements<\/li>\r\n
                        • Expected consumption<\/strong> including peak demands<\/li>\r\n<\/ul>\r\n\r\n

                          Tanks maintain constant system pressure, compensating for consumption peaks exceeding compressor capacity. Installation should be near the compressor in a cool environment, allowing access to condensate drain<\/strong> and safety valve<\/strong>.<\/p>\r\n\r\n

                          Safety Valves<\/h3>\r\n\r\n

                          Safety valves<\/strong> prevent maximum permissible pressure from being exceeded, functioning even if upstream safety devices fail. Types include:<\/p>\r\n\r\n

                            \r\n
                          • Free exhaust<\/strong> \u2014 direct pressure release<\/li>\r\n
                          • Conveyed exhaust<\/strong> \u2014 connectable to discharge piping<\/li>\r\n
                          • High-pressure specific<\/strong> \u2014 designed for elevated pressure systems<\/li>\r\n<\/ul>\r\n\r\n

                            Key sizing parameters: calibration pressure<\/strong> (opening threshold), discharge flow rate<\/strong>, and operating temperature<\/strong>. Conformity declaration accompanies all safety valves.<\/p>\r\n\r\n

                            Compressor Room Requirements<\/h2>\r\n\r\n

                            The compressor room<\/strong> houses most compressed air network components and must meet specific requirements for optimal performance. Centralized installation is generally preferable, ensuring:<\/p>\r\n\r\n

                              \r\n
                            • Better operating economy<\/strong><\/li>\r\n
                            • Improved network design<\/strong><\/li>\r\n
                            • Easier use and maintenance<\/strong><\/li>\r\n
                            • Protection against unauthorized access<\/strong><\/li>\r\n
                            • Proper noise control<\/strong><\/li>\r\n
                            • Controlled ventilation<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                              Installation Considerations<\/h3>\r\n\r\n

                              Essential compressor room specifications:<\/p>\r\n\r\n

                                \r\n
                              • Floor space<\/strong> \u2014 sufficient for current equipment plus future expansion<\/li>\r\n
                              • Clear height<\/strong> \u2014 adequate for lifting electric motors or heavy components<\/li>\r\n
                              • Floor drain<\/strong> \u2014 condensate management from compressor, aftercooler, reservoir, dryers<\/li>\r\n
                              • Load-bearing capacity<\/strong> \u2014 level floor supporting equipment weight<\/li>\r\n
                              • Lifting equipment<\/strong> \u2014 crane or forklift access for heavy components<\/li>\r\n
                              • Anti-vibration<\/strong> \u2014 pads for centrifugal compressors transmitting vibrations<\/li>\r\n<\/ul>\r\n\r\n

                                Ventilation Requirements<\/h3>\r\n\r\n

                                All compressor room units produce heat requiring extraction through ventilation:<\/p>\r\n\r\n

                                  \r\n
                                • Air-cooled compressors<\/strong> \u2014 nearly 100% of motor energy appears as heat in ventilation air<\/li>\r\n
                                • Water-cooled compressors<\/strong> \u2014 approximately 10% of motor energy in ventilation air<\/li>\r\n<\/ul>\r\n\r\n

                                  Ventilation specifications:<\/p>\r\n\r\n

                                    \r\n
                                  • Air intake from outside, preferably without long ducts<\/li>\r\n
                                  • Suction opening positioned low but protected from snow<\/li>\r\n
                                  • Ventilation fans high on end wall, air inlet on opposite wall<\/li>\r\n
                                  • Air velocity at inlet opening maximum 4 m\/s<\/strong><\/li>\r\n
                                  • Protection against explosive, corrosive dust and substances<\/li>\r\n<\/ul>\r\n\r\n

                                    Heat recovery<\/strong> represents an efficient alternative to simple extraction, utilizing waste energy for facility heating.<\/p>\r\n\r\n

                                    Outdoor Installation<\/h3>\r\n\r\n

                                    When indoor facilities are unavailable, compressors may be installed outdoors under canopy, addressing:<\/p>\r\n\r\n

                                      \r\n
                                    • Freeze risk<\/strong> \u2014 condensate pockets and drains<\/li>\r\n
                                    • Weather protection<\/strong> \u2014 rain and snow at air inlet and ventilation openings<\/li>\r\n
                                    • Solid base<\/strong> \u2014 asphalt, concrete slab, or leveled cobblestone<\/li>\r\n
                                    • Contamination risk<\/strong> \u2014 dust, flammable, or aggressive substances<\/li>\r\n
                                    • Security<\/strong> \u2014 protection against unauthorized access<\/li>\r\n<\/ul>","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":12547,"name":"kaeser","slug":"kaeser","term_group":0,"term_taxonomy_id":12547,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"","year":{"value":"2011","label":"2011"},"notes":"","machine_type_as_text":"Kompressor"},{"machine_type":{"term_id":897,"name":"Premix","slug":"used-premix","term_group":0,"term_taxonomy_id":897,"taxonomy":"machine_types","description":"

                                      A premix system<\/strong> (also called mixer<\/strong>) performs deaeration<\/strong>, blending<\/strong>, and carbonation<\/strong> of beverages in continuous production. These machines mix multiple ingredients \u2014 from a minimum of two components<\/strong> (water and syrup) to a maximum of eight ingredients<\/strong> including flavor dosages \u2014 depending on make and model.<\/p>\r\n\r\n

                                      Premix systems are essential for soft drink production<\/strong>, delivering high dosing accuracy and optimal CO2 dissolution through high-pressure carbonation<\/strong>.<\/p>\r\n\r\n

                                      Premix System Capacities<\/h2>\r\n\r\n

                                      Premix machinery is available in multiple sizes to match production requirements:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                      Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                      Available capacities<\/strong><\/td>\r\n 15, 30, 45, 60, and 90 m\u00b3\/hour<\/td>\r\n <\/tr>\r\n
                                      Nominal efficiency range<\/strong><\/td>\r\n 33% to 100%<\/td>\r\n <\/tr>\r\n
                                      Maximum efficiency<\/strong><\/td>\r\n 110% of nominal capacity<\/td>\r\n <\/tr>\r\n
                                      Ingredient capacity<\/strong><\/td>\r\n 2 to 8 components<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                      Operating Principles<\/h2>\r\n\r\n

                                      Premix systems use a register regulation system<\/strong> for precise dosing of liquid and gaseous ingredients. High-pressure carbonation<\/strong> ensures optimal CO2 solution in the finished product.<\/p>\r\n\r\n

                                      Key process features:<\/p>\r\n\r\n

                                        \r\n
                                      • Intensive homogenization<\/strong> via two axial dynamic mixing segments<\/li>\r\n
                                      • Recipe memory<\/strong> for perfect product quality reproducibility<\/li>\r\n
                                      • Double deaeration<\/strong> with vacuum and stripping gas<\/li>\r\n
                                      • Pressure-intensifying pump<\/strong> with pressure regulation<\/li>\r\n<\/ul>\r\n\r\n

                                        Premix System Advantages<\/h2>\r\n\r\n
                                          \r\n
                                        • High dosing accuracy<\/strong> \u2014 continuous production saves media and product<\/li>\r\n
                                        • No additional CO2 consumption<\/strong> during continuous production (33-100% efficiency range)<\/li>\r\n
                                        • Quick product changeover<\/strong> \u2014 water rinse in less than 10 minutes<\/strong> (depending on syrup room layout and filler connection)<\/li>\r\n
                                        • Wide output range<\/strong> \u2014 suitable for diverse soft drink production requirements<\/li>\r\n
                                        • Consistent quality<\/strong> \u2014 recipe memory ensures batch-to-batch reproducibility<\/li>\r\n<\/ul>\r\n\r\n

                                          Measurement and Control Systems<\/h2>\r\n\r\n

                                          Premix systems incorporate advanced measurement and control for precise beverage formulation:<\/p>\r\n\r\n

                                            \r\n
                                          • CO2 measurement<\/strong> (e.g., Maselli instruments)<\/li>\r\n
                                          • Brix value measurement<\/strong> for sugar content control<\/li>\r\n
                                          • Product output monitoring<\/strong><\/li>\r\n
                                          • Data collection software<\/strong> for process documentation<\/li>\r\n
                                          • Automatic CIP valve control<\/strong> via bus system<\/li>\r\n
                                          • Sampling valves<\/strong> for quality verification<\/li>\r\n<\/ul>\r\n\r\n

                                            Construction and Materials<\/h2>\r\n\r\n

                                            Premix systems feature corrosion-resistant construction<\/strong> throughout:<\/p>\r\n\r\n

                                              \r\n
                                            • Vacuum pump<\/strong> \u2014 stainless steel \/ chrome-nickel steel (similar to AISI 304<\/strong>)<\/li>\r\n
                                            • Plate heat exchanger<\/strong> \u2014 stainless steel construction<\/li>\r\n
                                            • High-efficiency valves<\/strong> (e.g., Krones Evoguard series)<\/li>\r\n
                                            • Access platforms<\/strong> for electrical components installed above 2.2 meters height<\/li>\r\n<\/ul>\r\n\r\n

                                              Process Connections and Monitoring<\/h2>\r\n\r\n

                                              Standard premix configurations include:<\/p>\r\n\r\n

                                                \r\n
                                              • Water supply<\/strong> with pressure monitoring at inlet<\/li>\r\n
                                              • Refrigerant supply<\/strong> with monitoring system<\/li>\r\n
                                              • Heat exchanger<\/strong> for cooling water (upstream of syrup dosing)<\/li>\r\n
                                              • Signal exchange<\/strong> for water and refrigerant supply coordination<\/li>\r\n
                                              • Gas pressurizing system<\/strong> with capability to change pressurizing gas after production start<\/li>\r\n<\/ul>\r\n\r\n

                                                Special Product Handling<\/h2>\r\n\r\n

                                                Advanced premix systems accommodate products with pulp and fiber content<\/strong>:<\/p>\r\n\r\n

                                                  \r\n
                                                • No limitations<\/strong> on pulp and fiber size<\/li>\r\n
                                                • Dedicated heat exchanger for cooling water<\/strong> positioned upstream of syrup dosing for fiber-containing products<\/li>\r\n
                                                • Aroma dosage<\/strong> systems with regulated delivery<\/li>\r\n<\/ul>\r\n\r\n

                                                  Cleaning System<\/h2>\r\n\r\n

                                                  Integrated CIP (Clean-In-Place)<\/strong> capability features:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Automatic valve control<\/strong> via bus system<\/li>\r\n
                                                  • Water rinse<\/strong> product changeover<\/li>\r\n
                                                  • Rapid changeover time under 10 minutes<\/strong><\/li>\r\n<\/ul>","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":14330,"name":"Nagema","slug":"nagema","term_group":0,"term_taxonomy_id":14330,"taxonomy":"manufacturer","description":"","parent":0,"count":0,"filter":"raw"},"model":"","year":{"value":"1992","label":"1992"},"notes":"","machine_type_as_text":"Mixer"},{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"

                                                    A depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle glass bottles<\/strong>, PET bottles<\/strong>, and cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n

                                                    The operation begins when an operator uses a forklift to load pallets of empty containers onto a roller conveyor<\/strong>, removing the thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n

                                                    How Depalletizers Work<\/h2>\r\n\r\n

                                                    The depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n

                                                      \r\n
                                                    1. Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n
                                                    2. Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n
                                                    3. Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n
                                                    4. Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n
                                                    5. Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n
                                                    6. Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n

                                                      From the accumulation surface, containers travel via conveyor belts<\/strong> to the first processing machine, typically a rinsing machine<\/strong> or filling monoblock<\/strong>.<\/p>\r\n\r\n

                                                      Depalletizer Components<\/h2>\r\n\r\n

                                                      A complete depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n
                                                      • Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n
                                                      • Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n
                                                      • Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n
                                                      • Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n
                                                      • Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n
                                                      • Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n
                                                      • Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n

                                                        Pallet Configuration<\/h2>\r\n\r\n

                                                        Pallets are organized in 4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by plastic or paper interlayers<\/strong>. A cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n

                                                        Container Format Management<\/h2>\r\n\r\n

                                                        Different containers require specific machine settings based on their dimensions. The PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                        Container Type<\/th>\r\n Common Sizes<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                        Cans<\/strong><\/td>\r\n 33 cl, 50 cl<\/td>\r\n <\/tr>\r\n
                                                        Bottles<\/strong><\/td>\r\n 250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                        The operator selects the corresponding format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":14331,"name":"Frezart","slug":"frezart","term_group":0,"term_taxonomy_id":14331,"taxonomy":"manufacturer","description":"","parent":0,"count":0,"filter":"raw"},"model":"","year":{"value":"2011","label":"2011"},"notes":"","machine_type_as_text":"Depalettierer"},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

                                                        A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

                                                        The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

                                                        Types of Pasteurizers<\/h2>\r\n\r\n

                                                        Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

                                                        Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

                                                        Typical configuration includes:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
                                                        • Complete valve and piping systems<\/strong><\/li>\r\n
                                                        • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
                                                        • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                                                          Tunnel Pasteurizers<\/h3>\r\n\r\n

                                                          Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                                                          Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                                                          Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                          Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                          Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                                                          CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                                                          Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                                                          Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                                                          Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                          Construction and Materials<\/h2>\r\n\r\n

                                                          Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                                                          • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                                                          • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                                                          • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                                                          • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                                                          • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                                                            Process Connections<\/h2>\r\n\r\n

                                                            Flash pasteurizers include connections for:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                                                            • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                                                            • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                                                            • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                                                              Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                                                              Control and Safety Systems<\/h2>\r\n\r\n

                                                              Pasteurizer control systems include:<\/p>\r\n\r\n

                                                                \r\n
                                                              • PLC control<\/strong> for automatic operation<\/li>\r\n
                                                              • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                                                              • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                                                              • Visual alarms<\/strong> for fault indication<\/li>\r\n
                                                              • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                Safety Features<\/h3>\r\n\r\n
                                                                  \r\n
                                                                • General safety switch<\/strong><\/li>\r\n
                                                                • Thermal protection<\/strong><\/li>\r\n
                                                                • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                                                                • IP 55 protection<\/strong> rating<\/li>\r\n
                                                                • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Automatic Washing System<\/h2>\r\n\r\n

                                                                  Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Steam valve<\/strong> for sterilization<\/li>\r\n
                                                                  • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                                                                  • Hot water circulation<\/strong><\/li>\r\n
                                                                  • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Installation Requirements<\/h2>\r\n\r\n

                                                                    Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                                                                    • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                                                                    • Steam<\/strong> \u2014 heating source<\/li>\r\n
                                                                    • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":14332,"name":"Hermis","slug":"hermis","term_group":0,"term_taxonomy_id":14332,"taxonomy":"manufacturer","description":"","parent":0,"count":0,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"","machine_type_as_text":"Pasteur"},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                                                                      An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                                                                      Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                                                                      Empty Bottle Inspectors<\/h2>\r\n\r\n

                                                                      Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                                                                      Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                                                                      Background Inspection<\/h3>\r\n\r\n

                                                                      Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                                                                      • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                                                                        Ring Inspection<\/h3>\r\n\r\n

                                                                        Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                                                                        Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                                                                        Wall and Abrasion Inspection<\/h3>\r\n\r\n

                                                                        Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                                                                        Control uses two separate modules:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                                                                        • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                                                                          A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                                                                          Threading Inspection<\/h3>\r\n\r\n

                                                                          Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                                                                          Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                          Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                          High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                                                                          Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                          Container Dimension Control<\/h3>\r\n\r\n

                                                                          Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                                                                          • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                                                                          • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                                                                          • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                                                                          • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                                                            Fill Level Inspectors<\/h2>\r\n\r\n

                                                                            Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                                                            Main features:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            • Self-learning<\/strong> of reference level<\/li>\r\n
                                                                            • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                                                            • Display of counts and statistical data<\/strong><\/li>\r\n
                                                                            • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                              Additional safety functions:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                                                              • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                                                              • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                                                                Cap Inspectors<\/h2>\r\n\r\n

                                                                                Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                                                                • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                  Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                                                                  Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Cap presence and completeness<\/strong><\/li>\r\n
                                                                                  • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                                                                  • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                                                                  • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                                                                  • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                                                                    Capsule Inspectors<\/h2>\r\n\r\n

                                                                                    Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                                                                    Label Inspectors<\/h2>\r\n\r\n

                                                                                    Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                                                                    Analysis levels:<\/p>\r\n\r\n

                                                                                      \r\n
                                                                                    • Presence and orientation<\/strong> of labels<\/li>\r\n
                                                                                    • Relative position<\/strong> of multiple labels<\/li>\r\n
                                                                                    • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                                                                    • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                                                                    • Collar and capsule<\/strong> inspection<\/li>\r\n
                                                                                    • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                                                                    • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                                                                      For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                                                                      Leak Testing Inspectors<\/h2>\r\n\r\n

                                                                                      Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                                                                      X-Ray Inspectors<\/h2>\r\n\r\n

                                                                                      X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                                                                        \r\n
                                                                                      • Glass splinters<\/strong><\/li>\r\n
                                                                                      • Hard plastic fragments<\/strong><\/li>\r\n
                                                                                      • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                        Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                                                                        Empty Crate Inspectors<\/h2>\r\n\r\n

                                                                                        Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                                                                          \r\n
                                                                                        • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                                                                        • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                                                                        • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                          Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                                                                          Weight Control Inspectors<\/h2>\r\n\r\n

                                                                                          Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                                                                          Features:<\/p>\r\n\r\n

                                                                                            \r\n
                                                                                          • Fully automatic<\/strong> operation<\/li>\r\n
                                                                                          • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                                                                          • Stored format recall<\/strong><\/li>\r\n
                                                                                          • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                                                                          • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                            Ejection Systems<\/h2>\r\n\r\n

                                                                                            Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                            Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                            Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                                                            Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                            Push Ejectors<\/h3>\r\n\r\n

                                                                                            Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                                                            Progressive Diverters<\/h3>\r\n\r\n

                                                                                            Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                                                            Suitable for all container types:<\/p>\r\n\r\n

                                                                                              \r\n
                                                                                            • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                                                            • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                                                              Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                                                              Product Tracking Systems<\/h2>\r\n\r\n

                                                                                              Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                                                                \r\n
                                                                                              • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                                                              • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                                                              • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                                                              • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                Inspection Verification<\/h2>\r\n\r\n

                                                                                                Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                                                                Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                                                                Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                                                                Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                                                                  \r\n
                                                                                                • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                                                • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                                                • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                                                                • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                                                                • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                                                                • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":3256,"name":"STRATEC","slug":"stratec-de","term_group":0,"term_taxonomy_id":3256,"taxonomy":"manufacturer","description":"","parent":0,"count":0,"filter":"raw"},"model":"","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":"F\u00fcllstands-Inspektor"},{"machine_type":{"term_id":5127,"name":"Printer","slug":"printer","term_group":0,"term_taxonomy_id":5127,"taxonomy":"machine_types","description":"","parent":0,"count":1,"filter":"raw"},"manufacturer":{"term_id":14333,"name":"Victor","slug":"victor","term_group":0,"term_taxonomy_id":14333,"taxonomy":"manufacturer","description":"","parent":0,"count":0,"filter":"raw"},"model":"","year":{"value":"2020","label":"2020"},"notes":"","machine_type_as_text":"Dosendrucker"},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"

                                                                                                  A shrink wrapper<\/strong> creates bundled packages by wrapping containers in shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n

                                                                                                  The machine operates in two phases:<\/p>\r\n\r\n

                                                                                                    \r\n
                                                                                                  1. Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n
                                                                                                  2. Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                    How Shrink Wrappers Work<\/h2>\r\n\r\n

                                                                                                    The shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n

                                                                                                      \r\n
                                                                                                    1. Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n
                                                                                                    2. Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n
                                                                                                    3. Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n
                                                                                                    4. Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n
                                                                                                    5. Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n
                                                                                                    6. Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                      Types of Shrink Wrappers<\/h2>\r\n\r\n

                                                                                                      Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n

                                                                                                      Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n

                                                                                                      Characteristics:<\/p>\r\n\r\n

                                                                                                        \r\n
                                                                                                      • Production speed: maximum 25 bundles\/minute<\/strong><\/li>\r\n
                                                                                                      • Package stops during sealing operation<\/li>\r\n
                                                                                                      • Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                        Film Launcher Shrink Wrappers<\/h3>\r\n\r\n

                                                                                                        Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with 5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n

                                                                                                        Characteristics:<\/p>\r\n\r\n

                                                                                                          \r\n
                                                                                                        • Production speed: up to 200 packs\/minute per lane<\/strong><\/li>\r\n
                                                                                                        • Available in one, two, or three-lane<\/strong> configurations<\/li>\r\n
                                                                                                        • No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n
                                                                                                        • Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                          Shrink Wrapper Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                          Type<\/th>\r\n Speed<\/th>\r\n Operation<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                          Sealing bar<\/strong><\/td>\r\n Up to 25 bundles\/min<\/td>\r\n Stop-and-seal cycle<\/td>\r\n <\/tr>\r\n
                                                                                                          Film launcher<\/strong><\/td>\r\n Up to 200 packs\/min\/lane<\/td>\r\n Continuous motion<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                          Configuration Options<\/h2>\r\n\r\n

                                                                                                          Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n

                                                                                                            \r\n
                                                                                                          • Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n
                                                                                                          • Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n
                                                                                                          • Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n
                                                                                                          • Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n
                                                                                                          • Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                            Tray Insert Applications<\/h3>\r\n\r\n

                                                                                                            The tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n

                                                                                                              \r\n
                                                                                                            • Mayonnaise jars<\/li>\r\n
                                                                                                            • Vinegar bottles<\/li>\r\n
                                                                                                            • Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                              Shrink Film Technology<\/h2>\r\n\r\n

                                                                                                              Film Type<\/h3>\r\n\r\n

                                                                                                              Most shrink wrappers use LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n

                                                                                                              Film specifications:<\/p>\r\n\r\n

                                                                                                                \r\n
                                                                                                              • Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n
                                                                                                              • Printable up to 10 colors<\/strong> using flexographic systems<\/li>\r\n
                                                                                                              • Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n
                                                                                                              • Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                Reel Changeover<\/h3>\r\n\r\n

                                                                                                                When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform automatic junction<\/strong> between coils.<\/p>\r\n\r\n

                                                                                                                Shrink Tunnel (Oven)<\/h2>\r\n\r\n

                                                                                                                The shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n

                                                                                                                  \r\n
                                                                                                                • Electrical resistances<\/strong> heat the air<\/li>\r\n
                                                                                                                • Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n
                                                                                                                • Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                  Antistatic Systems<\/h2>\r\n\r\n

                                                                                                                  Continuous operation requires antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n

                                                                                                                    \r\n
                                                                                                                  • Processing interruptions<\/li>\r\n
                                                                                                                  • Electric shocks to operators<\/li>\r\n
                                                                                                                  • Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                    Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n

                                                                                                                    Applications<\/h2>\r\n\r\n

                                                                                                                    Shrink wrappers package products requiring grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n

                                                                                                                      \r\n
                                                                                                                    • Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n
                                                                                                                    • Beverage cans<\/strong><\/li>\r\n
                                                                                                                    • Food containers<\/strong><\/li>\r\n
                                                                                                                    • Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                      After shrink wrapping, bundles may receive handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n

                                                                                                                      Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n

                                                                                                                      Established brands in the shrink wrapper market include:<\/p>\r\n\r\n

                                                                                                                        \r\n
                                                                                                                      • Zambelli<\/strong><\/li>\r\n
                                                                                                                      • Dimac<\/strong><\/li>\r\n
                                                                                                                      • Krones<\/strong><\/li>\r\n
                                                                                                                      • OCME<\/strong><\/li>\r\n
                                                                                                                      • SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                        Used shrink wrappers from these manufacturers offer proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":2006,"name":"Kisters","slug":"kisters-de","term_group":0,"term_taxonomy_id":2006,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"1993","label":"1993"},"notes":"","machine_type_as_text":"Verpackungsmaschine"},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"

                                                                                                                        A palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with precision<\/strong> and speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n

                                                                                                                        Palletizing equipment handles products at high-level<\/strong> or floor-level<\/strong> elevations using conventional<\/strong> or robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n

                                                                                                                        Types of Palletizers<\/h2>\r\n\r\n

                                                                                                                        Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n

                                                                                                                        Robotic Palletizers<\/h3>\r\n\r\n

                                                                                                                        Robotic palletizers<\/strong> use a hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n

                                                                                                                        Advantages:<\/p>\r\n\r\n

                                                                                                                          \r\n
                                                                                                                        • Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n
                                                                                                                        • Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n
                                                                                                                        • Capability to service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n
                                                                                                                        • Lift capacity up to 1,000 kg<\/strong><\/li>\r\n
                                                                                                                        • Potential for mixed load handling<\/strong> on single pallets<\/li>\r\n
                                                                                                                        • End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                          Considerations:<\/p>\r\n\r\n

                                                                                                                            \r\n
                                                                                                                          • Generally higher cost<\/strong> than conventional systems<\/li>\r\n
                                                                                                                          • Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                            Low-Level Palletizers<\/h3>\r\n\r\n

                                                                                                                            Low-level palletizers<\/strong> load products from ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n

                                                                                                                            Advantages:<\/p>\r\n\r\n

                                                                                                                              \r\n
                                                                                                                            • Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n
                                                                                                                            • Easier maintenance<\/strong> and operation<\/li>\r\n
                                                                                                                            • Capacity up to 15 cases\/minute<\/strong><\/li>\r\n
                                                                                                                            • Creates compact, stable pallets<\/strong><\/li>\r\n
                                                                                                                            • Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                              High-Level Palletizers<\/h3>\r\n\r\n

                                                                                                                              High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n

                                                                                                                              Advantages:<\/p>\r\n\r\n

                                                                                                                                \r\n
                                                                                                                              • Capacity up to 200 cases\/minute<\/strong><\/li>\r\n
                                                                                                                              • Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n
                                                                                                                              • Creates very compact pallets<\/strong><\/li>\r\n
                                                                                                                              • Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                Palletizer Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                Type<\/th>\r\n Speed<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                Robotic<\/strong><\/td>\r\n Variable (flexibility priority)<\/td>\r\n Multiple lines; mixed loads; limited space<\/td>\r\n <\/tr>\r\n
                                                                                                                                Low-level<\/strong><\/td>\r\n Up to 15 cases\/min<\/td>\r\n Medium volume; cost-sensitive operations<\/td>\r\n <\/tr>\r\n
                                                                                                                                High-level<\/strong><\/td>\r\n Up to 200 cases\/min<\/td>\r\n High-volume production; maximum throughput<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                Mixed Case Palletizing<\/h2>\r\n\r\n

                                                                                                                                Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n

                                                                                                                                Modern developments include Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n

                                                                                                                                Palletizer Technology Evolution<\/h2>\r\n\r\n

                                                                                                                                Palletizing technology has evolved significantly since the first mechanized palletizer was developed by Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n

                                                                                                                                  \r\n
                                                                                                                                • 1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n
                                                                                                                                • 1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n
                                                                                                                                • 1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n
                                                                                                                                • Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                  Leading Palletizer Manufacturers<\/h2>\r\n\r\n

                                                                                                                                  The market features established brands with proven reliability:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                  Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                  Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
                                                                                                                                  ACMI<\/strong><\/td>\r\n Bottling and packaging systems (35+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                                                                  Sipa<\/strong><\/td>\r\n PET bottling and palletizing (30+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                                                                  Zecchetti<\/strong><\/td>\r\n Turnkey conveying and palletizing systems (60 years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                  AVE Technologies<\/strong><\/td>\r\n International presence in 60 countries (60+ years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                  EMS Logik<\/strong><\/td>\r\n Palletizing and depalletizing systems (Italy)<\/td>\r\n <\/tr>\r\n
                                                                                                                                  ABM Automazioni<\/strong><\/td>\r\n Robotic machines and custom solutions (founded 2006)<\/td>\r\n <\/tr>\r\n
                                                                                                                                  Cosmapack<\/strong><\/td>\r\n Packaging machines across diverse sectors (40+ years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                  Mondo & Scaglione<\/strong><\/td>\r\n Wine industry packaging expertise (50+ years)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                  Used palletizers from these manufacturers offer proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":2000,"name":"Keber","slug":"keber-de","term_group":0,"term_taxonomy_id":2000,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":"Palletizer"},{"machine_type":{"term_id":211,"name":"Pallet Wrapper","slug":"used-pallet-wrapper","term_group":0,"term_taxonomy_id":211,"taxonomy":"machine_types","description":"

                                                                                                                                  A pallet wrapper<\/strong> assembles, stabilizes, and protects loads of various sizes using stretch film<\/strong>, guaranteeing safe transport. Wrapping represents the final phase of the production process and the first essential step in the logistics chain<\/strong>.<\/p>\r\n\r\n

                                                                                                                                  Pallet wrappers are available in automatic<\/strong> and semi-automatic<\/strong> configurations with three main solutions: rotating table<\/strong>, rotating arm<\/strong>, and rotating ring<\/strong>.<\/p>\r\n\r\n

                                                                                                                                  Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                                                                                  Automatic wrapping machines<\/strong> transport pallets via roller or chain conveyors without operator intervention. When the pallet reaches the correct position, the machine executes the selected wrapping cycle according to preset parameters and automatically conveys the pallet to the outfeed section upon completion.<\/p>\r\n\r\n

                                                                                                                                  Perimeter safety guards<\/strong> are required by law to prevent access during cycle operation.<\/p>\r\n\r\n

                                                                                                                                  Automatic Rotating Table<\/h3>\r\n\r\n

                                                                                                                                  The rotating table wrapper<\/strong> features a rotating platform equipped with transport systems (roller conveyor or chain) and automatic function devices including film gripper and cutting<\/strong>.<\/p>\r\n\r\n

                                                                                                                                  Characteristics:<\/p>\r\n\r\n

                                                                                                                                    \r\n
                                                                                                                                  • Production capacity: 20 to 55 pallets\/hour<\/strong><\/li>\r\n
                                                                                                                                  • Minimum footprint<\/strong> \u2014 smallest floor space requirement<\/li>\r\n
                                                                                                                                  • Ease of operation<\/strong><\/li>\r\n
                                                                                                                                  • Low maintenance<\/strong> requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                    Automatic Rotating Arm<\/h3>\r\n\r\n

                                                                                                                                    The rotating arm wrapper<\/strong> keeps the pallet stationary while the arm rotates around it, making it particularly suitable for unstable loads<\/strong> at risk of falling during rotation.<\/p>\r\n\r\n

                                                                                                                                    Characteristics:<\/p>\r\n\r\n

                                                                                                                                      \r\n
                                                                                                                                    • Production capacity: 55 to 100 pallets\/hour<\/strong><\/li>\r\n
                                                                                                                                    • Ideal for unstable or heavy pallets<\/strong><\/li>\r\n
                                                                                                                                    • Pallet remains stationary<\/strong> during wrapping<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                      Automatic Rotating Ring<\/h3>\r\n\r\n

                                                                                                                                      The rotating ring wrapper<\/strong> delivers the highest production rates with technical characteristics satisfying specific requirements for wrapping cycles and plant layout.<\/p>\r\n\r\n

                                                                                                                                      Characteristics:<\/p>\r\n\r\n

                                                                                                                                        \r\n
                                                                                                                                      • Production capacity: up to 160 pallets\/hour<\/strong><\/li>\r\n
                                                                                                                                      • Maximum throughput<\/strong> for high-volume operations<\/li>\r\n
                                                                                                                                      • Customizable wrapping cycles<\/strong> and layout integration<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                        Semi-Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                                                                                        Semi-automatic wrappers<\/strong> suit operations requiring moderate productivity with operator supervision. These machines offer versatile use<\/strong> across various operating conditions.<\/p>\r\n\r\n

                                                                                                                                        Available configurations:<\/p>\r\n\r\n

                                                                                                                                          \r\n
                                                                                                                                        • Rotating table<\/strong> \u2014 pallet rotates on platform<\/li>\r\n
                                                                                                                                        • Rotating arm<\/strong> \u2014 arm rotates around stationary pallet<\/li>\r\n
                                                                                                                                        • Self-propelled robots<\/strong> \u2014 mobile units rotating around pallets<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                          Wrapper Configuration Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                          Configuration<\/th>\r\n Capacity<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                          Rotating Table<\/strong><\/td>\r\n 20\u201355 pallets\/hour<\/td>\r\n Limited space; stable loads; low maintenance priority<\/td>\r\n <\/tr>\r\n
                                                                                                                                          Rotating Arm<\/strong><\/td>\r\n 55\u2013100 pallets\/hour<\/td>\r\n Unstable or heavy pallets; medium-high volume<\/td>\r\n <\/tr>\r\n
                                                                                                                                          Rotating Ring<\/strong><\/td>\r\n Up to 160 pallets\/hour<\/td>\r\n High-volume production; custom cycle requirements<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                          Pre-Stretch System<\/h2>\r\n\r\n

                                                                                                                                          All automatic and semi-automatic wrappers are equipped with a reel holder trolley<\/strong> featuring a motorized film pre-stretch system<\/strong>.<\/p>\r\n\r\n

                                                                                                                                          Pre-stretch<\/strong> elongates the film to create elasticity, with the resulting elastic force keeping pallet goods compact. The system offers significant advantages:<\/p>\r\n\r\n

                                                                                                                                            \r\n
                                                                                                                                          • Pre-stretch percentage adjustable from 0% to 450%<\/strong> depending on film characteristics<\/li>\r\n
                                                                                                                                          • Adjustment via gear replacement<\/strong> or inverter control<\/strong> from electrical panel<\/li>\r\n
                                                                                                                                          • Motor speed variation<\/strong> on carriage controls stretch ratio<\/li>\r\n
                                                                                                                                          • Significant film consumption reduction<\/strong><\/li>\r\n
                                                                                                                                          • Different pre-stretch values<\/strong> programmable for each cycle phase<\/li>\r\n
                                                                                                                                          • Maximized load stability<\/strong> performance<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                            Optimal pre-stretch settings maximize film characteristics while ensuring palletized load stability<\/strong> throughout the logistics chain.<\/p>","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":14334,"name":"Sita","slug":"sita","term_group":0,"term_taxonomy_id":14334,"taxonomy":"manufacturer","description":"","parent":0,"count":0,"filter":"raw"},"model":"","year":{"value":"2011","label":"2011"},"notes":"","machine_type_as_text":"Paletten-Wickler"},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

                                                                                                                                            A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

                                                                                                                                            During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

                                                                                                                                              \r\n
                                                                                                                                            • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
                                                                                                                                            • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
                                                                                                                                            • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
                                                                                                                                            • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                              The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

                                                                                                                                              Types of Filling Machines<\/h2>\r\n\r\n

                                                                                                                                              Linear Filling Machines<\/h3>\r\n\r\n

                                                                                                                                              Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

                                                                                                                                              Rotary Filling Machines<\/h3>\r\n\r\n

                                                                                                                                              Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

                                                                                                                                              Filling Methods<\/h2>\r\n\r\n

                                                                                                                                              Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

                                                                                                                                              Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

                                                                                                                                              Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

                                                                                                                                              After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

                                                                                                                                              Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

                                                                                                                                              Vacuum (Depression) Filling<\/h3>\r\n\r\n

                                                                                                                                              In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

                                                                                                                                              Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

                                                                                                                                              Volumetric Filling<\/h3>\r\n\r\n

                                                                                                                                              Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

                                                                                                                                              Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

                                                                                                                                              Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

                                                                                                                                              Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

                                                                                                                                                \r\n
                                                                                                                                              • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
                                                                                                                                              • No degassing required at various production stages<\/li>\r\n
                                                                                                                                              • Zero oxygen increase<\/strong> in wine<\/li>\r\n
                                                                                                                                              • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

                                                                                                                                                Hot Filling<\/h3>\r\n\r\n

                                                                                                                                                Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

                                                                                                                                                Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

                                                                                                                                                Aseptic Filling<\/h3>\r\n\r\n

                                                                                                                                                Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

                                                                                                                                                Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

                                                                                                                                                Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
                                                                                                                                                Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
                                                                                                                                                Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
                                                                                                                                                Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
                                                                                                                                                Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
                                                                                                                                                Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                Filling Machine Construction<\/h2>\r\n\r\n

                                                                                                                                                The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

                                                                                                                                                  \r\n
                                                                                                                                                • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
                                                                                                                                                • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
                                                                                                                                                • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
                                                                                                                                                • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                  Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

                                                                                                                                                  Filling Monoblocks<\/h2>\r\n\r\n

                                                                                                                                                  A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

                                                                                                                                                    \r\n
                                                                                                                                                  • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
                                                                                                                                                  • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
                                                                                                                                                  • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                    The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

                                                                                                                                                    Purchasing Used Filling Machines<\/h2>\r\n\r\n

                                                                                                                                                    Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

                                                                                                                                                      \r\n
                                                                                                                                                    • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                                                                                                    • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                                                                                                    • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                                                                                                                                    • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
                                                                                                                                                    • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                      Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":8143,"name":"ORTMANN HERBST","slug":"ortmann-herbst-de","term_group":0,"term_taxonomy_id":8143,"taxonomy":"manufacturer","description":"","parent":0,"count":0,"filter":"raw"},"model":"","year":{"value":"1980","label":"1980"},"notes":"","machine_type_as_text":"Abf\u00fcllmaschine"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                                                                                                                      This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                                                                                                                      Equipment Types Available<\/h2>\r\n\r\n

                                                                                                                                                      The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                                                                                                                      Container Handling<\/h3>\r\n\r\n
                                                                                                                                                        \r\n
                                                                                                                                                      • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                                                                                                                      • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                                                                                                                      • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                        Packaging Equipment<\/h3>\r\n\r\n
                                                                                                                                                          \r\n
                                                                                                                                                        • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                                                                                                                        • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                                                                                                                        • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                          Process Systems<\/h3>\r\n\r\n
                                                                                                                                                            \r\n
                                                                                                                                                          • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                                                                                                                          • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                                                                                                                          • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                            Utilities and Support<\/h3>\r\n\r\n
                                                                                                                                                              \r\n
                                                                                                                                                            • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                                                                                                                            • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                                                                                                                            • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                              Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                              Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                              Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                                                                                                                              Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                                                                                                                              Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                                                                                                                              Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                              Equipment Availability<\/h2>\r\n\r\n

                                                                                                                                                              Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                                                                                                                                \r\n
                                                                                                                                                              • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                                                                                                                              • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                                                                                                                              • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                                                                                                                              • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                Spare Parts Consideration<\/h2>\r\n\r\n

                                                                                                                                                                For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                                                                                                                                Key spare parts categories:<\/p>\r\n\r\n

                                                                                                                                                                  \r\n
                                                                                                                                                                • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                                                                                                                                • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                                                                                                                                • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                                                                                                                                • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3228,"name":"FERRUM","slug":"ferrum-de","term_group":0,"term_taxonomy_id":3228,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"1982","label":"1982"},"notes":"","machine_type_as_text":"Verschlie\u00dfmaschine"}],"fill_type":{"value":"5","label":"Isobarisch"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"14000","unit":{"value":"1","label":"Cans\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/nl56ua6fwmtecyd2bnoss\/AM_KYeoZAZEeotvYzS5JvDA?rlkey=siravwgw3du932djw9j8q6nkx&st=7ma5j6k8&dl=0","description":"

                                                                                                                                                                  Gebrauchte komplette CSD-Dosenabf\u00fcllanlage \u2013 14.000 Dosen\/Stunde – \u00dcbersicht<\/h1>\n

                                                                                                                                                                  Diese gebrauchte, komplette CSD-Dosenabf\u00fcllanlage wurde f\u00fcr die Herstellung von kohlens\u00e4urehaltigen Erfrischungsgetr\u00e4nken (CSD) und die industrielle Verpackung mit bis zu 14.000 Dosen pro Stunde im 250-ml-Format entwickelt. Das Herzst\u00fcck der Linie ist ein Ortmann Herbst isobarer Dosenf\u00fcller mit 45 Ventilen, gepaart mit einem Ferrum 706 6-Kopf-Dosenverschlie\u00dfer (Dosendeckel Gr\u00f6\u00dfe 200). Der Umfang umfasst das Depalettieren, Waschen, F\u00fcllen und Verschlie\u00dfen von Dosen, Tunnelpasteurisierung, Inline-Inspektion, Codierung, Sekund\u00e4rverpackung, Palettierung und End-of-Line-Handling, um eine schl\u00fcsselfertige L\u00f6sung f\u00fcr gebrauchte Abf\u00fcllanlagen bereitzustellen. <\/p>\n

                                                                                                                                                                  Technische Spezifikationen & Leistungsdaten<\/h2>\n

                                                                                                                                                                  Kern-Monoblock: Dosenf\u00fcller-Verschlie\u00dfer<\/h3>\n
                                                                                                                                                                    \n
                                                                                                                                                                  • F\u00fcller: Ortmann Herbst, isobar, 45 Ventile (Baujahr: 1980)<\/li>\n
                                                                                                                                                                  • Seamer: Ferrum 706, 6 K\u00f6pfe (Jahr: 1982)<\/li>\n
                                                                                                                                                                  • Produkttyp: Kohlens\u00e4urehaltige Erfrischungsgetr\u00e4nke (CSD)<\/li>\n
                                                                                                                                                                  • Nennleistung: 14.000 Dosen\/Stunde auf 250 ml<\/li>\n
                                                                                                                                                                  • Dosenend: 200 Ende (Industriegr\u00f6\u00dfe 200)<\/li>\n
                                                                                                                                                                  • Monoblock-Konfiguration: integrierter F\u00fcller-Verschlie\u00dfer-Block f\u00fcr minimierte DO-Aufnahme<\/li>\n<\/ul>\n

                                                                                                                                                                    Formate & Durchsatz<\/h3>\n
                                                                                                                                                                      \n
                                                                                                                                                                    • Gr\u00f6\u00dfe der Prim\u00e4rdose: 250 ml<\/li>\n
                                                                                                                                                                    • Liniengeschwindigkeit: bis zu 14.000 cph (format- und produktabh\u00e4ngig)<\/li>\n<\/ul>\n

                                                                                                                                                                      Inklusive Prozessausr\u00fcstung<\/h3>\n
                                                                                                                                                                        \n
                                                                                                                                                                      • Kaeser Kompressorenpaket mit Booster und zwei Luftbeh\u00e4ltern (Vj. 2010, Start 2011)<\/li>\n
                                                                                                                                                                      • CIP-Station, drei Tanks (Vj. 2011)<\/li>\n
                                                                                                                                                                      • Sirupraum mit K\u00fchlsystem (V.V. 2011)<\/li>\n
                                                                                                                                                                      • Nagema-Mischer (Bj. 1992)<\/li>\n
                                                                                                                                                                      • F\u00fcnf trinkfertige Tanks \u00e0 100 hl, Stahl mit lebensmittelechter Auskleidung<\/li>\n
                                                                                                                                                                      • Getr\u00e4nkefilter (V.V. 2011)<\/li>\n
                                                                                                                                                                      • Frezart Dosenentpalettierer (Vj. 2009, Start 2011)<\/li>\n
                                                                                                                                                                      • Zwei Dosenwaschmaschinen angepasst an 250 ml (Bj. 2011)<\/li>\n
                                                                                                                                                                      • Hermis Tunnel-Pasteur (v.y. 2015)<\/li>\n
                                                                                                                                                                      • Stratec kann F\u00fcllstandspr\u00fcfer (Bj. 2000)<\/li>\n
                                                                                                                                                                      • Victor Dosendrucker \/ Programmierer (VJ 2020)<\/li>\n
                                                                                                                                                                      • Kisters Verpackungsmaschine (Bj. 1993)<\/li>\n
                                                                                                                                                                      • Keber-Palettierer (Bj. 1997)<\/li>\n
                                                                                                                                                                      • Sita Palettenwickler (Vj. 2011)<\/li>\n
                                                                                                                                                                      • Komplettes F\u00f6rdersystem, das alle Maschinen miteinander verbindet + zwei Dosen-Staudrehtische (V.V. 2011)<\/li>\n
                                                                                                                                                                      • Thermoschrumpf-Etikettieranlage f\u00fcr Blankodosen (V.V. 2015)<\/li>\n<\/ul>\n

                                                                                                                                                                        Fortschrittliche Automatisierungs- und Steuerungssysteme<\/h2>\n
                                                                                                                                                                          \n
                                                                                                                                                                        • Inline-Qualit\u00e4tskontrolle: Stratec kann die F\u00fcllstandskontrolle f\u00fcr die kontinuierliche \u00dcberwachung und Ausschleusung von Beh\u00e4ltern au\u00dferhalb der Spezifikationen durchf\u00fchren<\/li>\n
                                                                                                                                                                        • Produktidentifikation: Victor industrieller Dosendrucker f\u00fcr die Datums-\/Chargencodierung<\/li>\n
                                                                                                                                                                        • CIP-F\u00e4higkeit: CIP-Station mit drei Tanks unterst\u00fctzt hygienische Reinigungszyklen f\u00fcr F\u00fcller und Produktwege<\/li>\n
                                                                                                                                                                        • Integrierte F\u00f6rderung und Speicherung: F\u00f6rderb\u00e4nder mit zwei Drehtischen sorgen f\u00fcr einen reibungslosen Durchfluss und ein Puffermanagement, um die Betriebszeit zu sch\u00fctzen<\/li>\n<\/ul>\n

                                                                                                                                                                          Eine detaillierte Dokumentation zu Elektrik und Steuerung ist auf Anfrage erh\u00e4ltlich.<\/p>\n

                                                                                                                                                                          M\u00f6glichkeiten zur Integration von Produktionslinien<\/h2>\n

                                                                                                                                                                          Stromaufw\u00e4rts<\/h3>\n
                                                                                                                                                                            \n
                                                                                                                                                                          • Depalettieren von leeren Dosen (Frezart) und \u00dcbergabe an die Waschmaschine<\/li>\n
                                                                                                                                                                          • Zwei Dosenwaschmaschinen f\u00fcr das Format 250 ml<\/li>\n
                                                                                                                                                                          • Sirupraum mit K\u00fchlung, Getr\u00e4nkefiltration und Mischen (Nagema) f\u00fcr eine gleichm\u00e4\u00dfige Sirupzubereitung<\/li>\n
                                                                                                                                                                          • Druckluftversorgungspaket (Kaeser) mit Booster und Speicher<\/li>\n<\/ul>\n

                                                                                                                                                                            F\u00fcllen & Verschlie\u00dfen<\/h3>\n
                                                                                                                                                                              \n
                                                                                                                                                                            • Isobare Abf\u00fcllung mit 45-Ventil-F\u00fcller Ortmann Herbst sorgt f\u00fcr stabilen Karbonaterhalt<\/li>\n
                                                                                                                                                                            • Ferrum 706 Dosenverschlie\u00dfer mit 6 K\u00f6pfen f\u00fcr zuverl\u00e4ssige Doppelnahtintegrit\u00e4t an 200 F\u00e4den<\/li>\n<\/ul>\n

                                                                                                                                                                              Stromabw\u00e4rts<\/h3>\n
                                                                                                                                                                                \n
                                                                                                                                                                              • Hermis Tunnelpasteur zur Produktstabilisierung<\/li>\n
                                                                                                                                                                              • F\u00fcllstandskontrolle und Codierung unmittelbar nach der Pasteurisierung<\/li>\n
                                                                                                                                                                              • Kisters Verpackungsmaschine f\u00fcr die Sekund\u00e4rverpackung<\/li>\n
                                                                                                                                                                              • Keber Palettierer und Sita Stretchwickler f\u00fcr die End-of-Line-Logistik<\/li>\n
                                                                                                                                                                              • Shrink-Sleeve-Etikettiersystem f\u00fcr leere Dosen (zus\u00e4tzliche Flexibilit\u00e4t f\u00fcr SKUs und Private Label)<\/li>\n<\/ul>\n

                                                                                                                                                                                Maschinenzustands- und Wartungshistorie<\/h2>\n
                                                                                                                                                                                  \n
                                                                                                                                                                                • Gebrauchte Abf\u00fcllanlage mit Komponenten, die zwischen 1980 und 2020 hergestellt wurden<\/li>\n
                                                                                                                                                                                • Wichtige Monoblock-Komponenten: F\u00fcller (1980) und Verschlie\u00dfer (1982); Zu den bemerkenswerten Upgrades geh\u00f6ren Pasteurisierer (2015) und Coder (2020)<\/li>\n
                                                                                                                                                                                • Weitere Informationen und Fotos auf Anfrage<\/li>\n
                                                                                                                                                                                • Wartungsaufzeichnungen, Handb\u00fccher und technische Unterlagen k\u00f6nnen je nach Verf\u00fcgbarkeit zur Verf\u00fcgung gestellt werden<\/li>\n<\/ul>\n

                                                                                                                                                                                  Betriebsleistung und Vielseitigkeit<\/h2>\n
                                                                                                                                                                                    \n
                                                                                                                                                                                  • Konzipiert f\u00fcr kohlens\u00e4urehaltige Erfrischungsgetr\u00e4nke; Der isobare F\u00fcllstoff unterst\u00fctzt eine gleichm\u00e4\u00dfige CO\u2082-Retention und eine geringe Aufnahme von gel\u00f6stem Sauerstoff<\/li>\n
                                                                                                                                                                                  • 200 Endfalzm\u00f6glichkeiten auf der Ferrum 706-Plattform<\/li>\n
                                                                                                                                                                                  • Doppelte Dosenwaschanlagen, robuste F\u00f6rderb\u00e4nder und Stauung sorgen f\u00fcr einen gleichm\u00e4\u00dfigen Durchfluss von 14.000 cph<\/li>\n
                                                                                                                                                                                  • Integrierte Shrink-Sleeve-Etikettenlinie erweitert die Verpackungsm\u00f6glichkeiten \u00fcber vorbedruckte Dosen hinaus<\/li>\n
                                                                                                                                                                                  • Geeignet f\u00fcr die Getr\u00e4nkeproduktion, die eine zuverl\u00e4ssige L\u00f6sung f\u00fcr die Second-Hand-Konservenherstellung suchen<\/li>\n<\/ul>\n

                                                                                                                                                                                    Installationsanforderungen und Standortvorbereitung<\/h2>\n
                                                                                                                                                                                      \n
                                                                                                                                                                                    • Versorgungsunternehmen (typisch f\u00fcr Leitungen dieser Klasse): elektrische Energie, Druckluft, CO\u2082, Prozesswasser und CIP-Medien<\/li>\n
                                                                                                                                                                                    • Prozessanschl\u00fcsse f\u00fcr Sirupraum, Filtration und Mischen<\/li>\n
                                                                                                                                                                                    • Wasser- und W\u00e4rmeversorgung f\u00fcr Tunnelpasteurisierer und CIP-Station<\/li>\n
                                                                                                                                                                                    • Layout- und Bauarbeiten: Grundriss- und Linienlayoutzeichnungen auf Anfrage zur Unterst\u00fctzung der Baustellenplanung erh\u00e4ltlich<\/li>\n<\/ul>\n

                                                                                                                                                                                      Sicherheitsstandards und Compliance-Zertifizierung<\/h2>\n
                                                                                                                                                                                        \n
                                                                                                                                                                                      • Standardisierte Schutz- und Sicherheitsmerkmale, die den Praktiken industrieller Verpackungsmaschinen entsprechen<\/li>\n
                                                                                                                                                                                      • Unterst\u00fctzung der Bedienersicherheit durch Inspektion, Ausschleusung und kontrollierte F\u00f6rderung<\/li>\n
                                                                                                                                                                                      • Compliance-Dokumentationen, Handb\u00fccher und Zertifikate k\u00f6nnen je nach Verf\u00fcgbarkeit \u00fcberpr\u00fcft werden<\/li>\n<\/ul>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC581-de.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/759350","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/759350\/revisions"}],"predecessor-version":[{"id":759355,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/759350\/revisions\/759355"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media?parent=759350"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/container?post=759350"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/format?post=759350"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machine_types?post=759350"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/manufacturer?post=759350"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/type_of_product?post=759350"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}