{"id":754279,"date":"2020-09-03T10:23:43","date_gmt":"2020-09-03T08:23:43","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/gebrauchte-abfuellanlage-12-16-1-stille-produkte-in-glas-2800-fl-h\/"},"modified":"2025-08-06T13:35:05","modified_gmt":"2025-08-06T11:35:05","slug":"gebrauchte-abfullanlage-12-16-1-stille-produkte-in-glas-2800-fl-h-lc578","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/gebrauchte-abfullanlage-12-16-1-stille-produkte-in-glas-2800-fl-h-lc578\/","title":{"rendered":"Gebrauchte Abf\u00fcllanlage 12\/16\/1 Stille Produkte in Glas 2800 Fl\/h"},"author":7,"featured_media":0,"template":"","format":[1141],"container":[3030],"machine_types":[7536],"manufacturer":[1911,2218,2354],"type_of_product":[3014,3028,11363,3018,3024,3026],"class_list":["post-754279","machines","type-machines","status-publish","hentry","container-glasflasche","format-0-75-l-de","machine_types-komplette-abfuellanlage","manufacturer-gai-de","manufacturer-p-e-labellers-de","manufacturer-robino-galandrino-de","type_of_product-alkohol-de","type_of_product-essig","type_of_product-flat-drinks-de","type_of_product-saft","type_of_product-spirituosen","type_of_product-stillwein"],"acf":{"refno":"LC578","year":{"value":"2000","label":"2000"},"speed":"2800","machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

Position in the Bottling Line<\/h2>\r\n\r\n

The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

    \r\n
  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

    How Filling Monoblocks Work<\/h2>\r\n\r\n

    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

      \r\n
    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

      Filling Requirements<\/h2>\r\n\r\n

      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

        \r\n
      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

        Monoblock Configurations<\/h2>\r\n\r\n

        Gripping Systems<\/h3>\r\n\r\n

        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

        Turret Configurations<\/h3>\r\n\r\n

        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

          \r\n
        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

          Filling Monoblock Types<\/h2>\r\n\r\n

          Isobaric Filling Monoblock<\/h3>\r\n\r\n

          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

          Key components:<\/p>\r\n\r\n

            \r\n
          • Pressurized storage tank<\/strong><\/li>\r\n
          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

            Advantages of isobaric systems:<\/p>\r\n\r\n

              \r\n
            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
            • Reduced foaming<\/strong> during filling<\/li>\r\n
            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Considerations:<\/p>\r\n\r\n

                \r\n
              • Higher construction and maintenance complexity<\/li>\r\n
              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                Gravity Filling Monoblock<\/h3>\r\n\r\n

                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                  \r\n
                • High vacuum chamber<\/strong> filling<\/li>\r\n
                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                  Characteristics:<\/p>\r\n\r\n

                    \r\n
                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                    PET Filling Monoblocks<\/h2>\r\n\r\n

                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                    Capping Section<\/h2>\r\n\r\n

                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":1911,"name":"GAI","slug":"gai-de","term_group":0,"term_taxonomy_id":1911,"taxonomy":"manufacturer","description":"","parent":0,"count":15,"filter":"raw"},"model":"12\/16\/1","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                        A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                        Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                        Types of Labeling Machines<\/h2>\r\n\r\n

                        Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                        Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                        Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                        Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                        Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                        Labeling Technologies<\/h2>\r\n\r\n

                        Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                        Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                        Operating principle:<\/p>\r\n\r\n

                          \r\n
                        • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                        • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                        • Labels release at the precise point of bottle passage<\/li>\r\n
                        • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                          Advantages:<\/p>\r\n\r\n

                            \r\n
                          • Medium-high speed<\/strong> production capability<\/li>\r\n
                          • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                          • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                          • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                            Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                            Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                            Operating principle:<\/p>\r\n\r\n

                              \r\n
                            • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                            • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                            • Hot glue<\/strong> applied to label backs<\/li>\r\n
                            • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                              Advantages:<\/p>\r\n\r\n

                                \r\n
                              • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                              • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                              • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                              • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                              • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                              • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                Considerations:<\/p>\r\n\r\n

                                  \r\n
                                • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                  Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                  Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                  Operating principle:<\/p>\r\n\r\n

                                    \r\n
                                  • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                  • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                  • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                  • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                  • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                    Specifications:<\/p>\r\n\r\n

                                      \r\n
                                    • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                    • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                    • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                      Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                      Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                      Characteristics:<\/p>\r\n\r\n

                                        \r\n
                                      • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                      • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                      • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                        Sleeve Labeling Machines<\/h3>\r\n\r\n

                                        Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                        Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                        Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                        Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                        Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                        Sleeve label advantages:<\/p>\r\n\r\n

                                          \r\n
                                        • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                        • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                        • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                        • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                        • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                        • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                        • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                          Labeling Process Steps<\/h2>\r\n\r\n

                                          Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                            \r\n
                                          1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                          2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                          3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                          4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                          5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                          6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                            Label Application Positions<\/h2>\r\n\r\n

                                            Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                              \r\n
                                            • Front label<\/strong><\/li>\r\n
                                            • Back label<\/strong><\/li>\r\n
                                            • Side labels<\/strong><\/li>\r\n
                                            • Neck label<\/strong><\/li>\r\n
                                            • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                            • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                              Labeling Machine Benefits<\/h2>\r\n\r\n
                                                \r\n
                                              • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                              • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                              • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                              • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                              • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                  \r\n
                                                • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":2218,"name":"P.E. Labellers","slug":"p-e-labellers-de","term_group":0,"term_taxonomy_id":2218,"taxonomy":"manufacturer","description":"","parent":0,"count":22,"filter":"raw"},"model":"D 540 \/ 6T","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":1210,"name":"Capsuling machine","slug":"used-capsuling-machine","term_group":0,"term_taxonomy_id":1210,"taxonomy":"machine_types","description":"

                                                  A capsuling machine<\/strong> applies protective capsules over bottle closures, providing a secondary seal that protects corks from external factors such as humidity<\/strong>, drought<\/strong>, and insects<\/strong>. This protection is essential for wines requiring long-term storage, ensuring organoleptic properties<\/strong> remain unaltered throughout the aging process.<\/p>\r\n\r\n

                                                  The capsule acts as a secondary closure<\/strong>, sealing the cork against environmental damage. Capsuling machines<\/strong> operate at high speed immediately after the capping process, applying and sealing capsules in a continuous production flow.<\/p>\r\n\r\n

                                                  How Capsuling Machines Work<\/h2>\r\n\r\n

                                                  The capsuling process<\/strong> begins as bottles exit the capping machine via conveyor belt. The operating sequence includes:<\/p>\r\n\r\n

                                                    \r\n
                                                  1. Capsule feeding<\/strong> \u2014 a loader retrieves capsules from an integrated magazine<\/li>\r\n
                                                  2. Positioning<\/strong> \u2014 the bottle centers beneath the capsuling head<\/li>\r\n
                                                  3. Application<\/strong> \u2014 compressed air grafts the capsule onto the bottle cap, covering the closure ring and part of the neck<\/li>\r\n
                                                  4. Sealing<\/strong> \u2014 the bottle passes under a thermal head<\/strong> that heats the capsule for perfect adhesion<\/li>\r\n<\/ol>\r\n\r\n

                                                    The capsule magazine<\/strong> consists of an external plate with multiple channels for loading rows of capsules. Optional extended magazines<\/strong> provide longer autonomy for high-volume production runs.<\/p>\r\n\r\n

                                                    Capsuling Machine Applications<\/h2>\r\n\r\n

                                                    Capsuling machines<\/strong> are primarily used in wine bottling<\/strong>, though applications extend to other products:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Still wine<\/strong> \u2014 standard capsule formats with straight cork closures<\/li>\r\n
                                                    • Sparkling wine<\/strong> \u2014 larger capsules (capsuloni<\/em>) sometimes enclosed by wire cages to contain pressure<\/li>\r\n
                                                    • Spirits and liqueurs<\/strong> \u2014 premium presentation with decorative capsules<\/li>\r\n
                                                    • Beer<\/strong> \u2014 specialty craft applications<\/li>\r\n
                                                    • Extra virgin olive oil<\/strong> \u2014 tamper-evident protection<\/li>\r\n<\/ul>\r\n\r\n

                                                      Capsule materials and shapes vary according to product type<\/strong> and closure format<\/strong>, requiring specific machine configurations.<\/p>\r\n\r\n

                                                      Types of Capsuling Heads<\/h2>\r\n\r\n

                                                      Capsuling machines<\/strong> differ primarily in the type and number of heads. Production speed increases with head count, ranging from single-head units<\/strong> for small operations to configurations with 20+ heads<\/strong> for industrial volumes.<\/p>\r\n\r\n

                                                      Three main head types handle different capsule materials:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                      Head Type<\/th>\r\n Capsule Materials<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                      Snare head<\/strong><\/td>\r\n Polylaminate, lead, tin, aluminum<\/td>\r\n Still wine, spirits<\/td>\r\n <\/tr>\r\n
                                                      Pneumatic head<\/strong><\/td>\r\n Sparkling wine capsules (capsuloni<\/em>)<\/td>\r\n Champagne, spumante, prosecco<\/td>\r\n <\/tr>\r\n
                                                      Thermal head<\/strong><\/td>\r\n PVC heat-shrink capsules<\/td>\r\n Wine, oil, beverages<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                      Machine Configuration Options<\/h2>\r\n\r\n

                                                      Capsuling machines<\/strong> vary according to several technical parameters:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Number of heads<\/strong> \u2014 determines production speed (1 to 20+ heads)<\/li>\r\n
                                                      • Coupling type<\/strong> \u2014 mechanical or pneumatic systems<\/li>\r\n
                                                      • Centering system<\/strong> \u2014 precision level for capsule positioning on bottle<\/li>\r\n
                                                      • Cork compatibility<\/strong> \u2014 configurations for straight cork or mushroom cork applications<\/li>\r\n
                                                      • Magazine capacity<\/strong> \u2014 standard or extended autonomy options<\/li>\r\n<\/ul>\r\n\r\n

                                                        Proper machine selection depends on capsule material<\/strong>, closure type<\/strong>, bottle format<\/strong>, and required production throughput<\/strong>.<\/p>\r\n\r\n

                                                        Leading Capsuling Machine Manufacturers<\/h2>\r\n\r\n

                                                        The market features specialized manufacturers with proven expertise in capsule application technology:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Robino & Galandrino<\/strong> \u2014 comprehensive capsuling solutions for wine industry<\/li>\r\n
                                                        • Nortan<\/strong> \u2014 high-speed capsuling systems<\/li>\r\n
                                                        • GAI<\/strong> \u2014 integrated bottling and capsuling equipment<\/li>\r\n<\/ul>\r\n\r\n

                                                          Used capsuling machines from these brands offer reliable performance<\/strong> with available spare parts and technical support for wine, spirits, and specialty beverage applications.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":2354,"name":"Robino & Galandrino","slug":"robino-galandrino-de","term_group":0,"term_taxonomy_id":2354,"taxonomy":"manufacturer","description":"","parent":0,"count":33,"filter":"raw"},"model":"Vulcan 3000","year":{"value":"1991","label":"1991"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"2","label":"Falldruckf\u00fcller"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/zvollbyxcarno9ao14o4q\/APIdIe7rnW3ci4FIIz_8uW4?rlkey=8y0yrvvpups2lokujfwu66li0&st=h9bwuvhp&dl=0","description":"

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                                                          Gebrauchte Abf\u00fcllanlage 12\/16\/1 Stille Produkte in Glas 2800 Fl\/h<\/h2>\n

                                                          Die gebrauchte Abf\u00fcllanlage 12\/16\/1 Stille Produkte in Glas 2800 bph<\/strong> ist eine integrierte Abf\u00fclll\u00f6sung, die f\u00fcr die pr\u00e4zise und effiziente Handhabung von stillen Weinen, Spirituosen, Spirituosen und anderen kohlens\u00e4urefreien Getr\u00e4nken entwickelt wurde. Diese Anlage kombiniert mechanische Robustheit mit industrieller Flexibilit\u00e4t und erm\u00f6glicht es Herstellern, eine Vielzahl von Glasflaschenformaten und -verschl\u00fcssen mit einer konstanten Leistung von bis zu 2.800 Flaschen pro Stunde zu verarbeiten. <\/p>\n

                                                          Das Herzst\u00fcck dieser Abf\u00fcllanlage ist ein Triblock-Monoblock-System, das aus drei Hauptmodulen besteht: Sp\u00fclen, Abf\u00fcllen und Verschlie\u00dfen. Bei der Designphilosophie stehen Zuverl\u00e4ssigkeit, Hygiene und Wartungsfreundlichkeit im Vordergrund, wobei alle produktber\u00fchrenden Oberfl\u00e4chen aus hochwertigem Edelstahl gefertigt sind, um die Einhaltung strenger Lebensmittelsicherheitsstandards zu gew\u00e4hrleisten. Die Linie ist vollautomatisch und mit einem kontinuierlichen F\u00f6rdersystem ausgestattet, das Transferb\u00e4nder, Kurven und motorisierte Abschnitte umfasst und eine nahtlose Bewegung der Flaschen durch jede Phase des Abf\u00fcllprozesses erm\u00f6glicht. <\/p>\n

                                                          Diese Abf\u00fclll\u00f6sung eignet sich besonders f\u00fcr Anwendungen, bei denen die Produktintegrit\u00e4t und -pr\u00e4sentation von gr\u00f6\u00dfter Bedeutung sind, wie z. B. Premiumweine, Spirituosen, Lik\u00f6re und Spezialgetr\u00e4nke ohne Kohlens\u00e4ure. Seine Vielseitigkeit erstreckt sich auch auf andere fl\u00fcssige Lebensmittelprodukte, die mit der Schwerkraftabf\u00fclltechnologie und herk\u00f6mmlichen Glasverpackungen kompatibel sind. <\/p>\n

                                                          Abf\u00fcll-, Verschlie\u00df- und Kapselapplikationssysteme<\/h2>\n

                                                          Das Abf\u00fcllmodul in der gebrauchten Abf\u00fcllanlage 12\/16\/1 Still Products in Glass 2800 bph verwendet ein schwerkraftbasiertes F\u00fcllsystem, das speziell f\u00fcr nicht kohlens\u00e4urehaltige Produkte entwickelt wurde. Die Flaschen werden auf ein rotierendes Karussell gebracht, wo jeder Beh\u00e4lter sicher gegriffen und unter einem speziellen F\u00fcllventil positioniert wird. Der Abf\u00fcllprozess wird von der physikalischen Ebene gesteuert, um sicherzustellen, dass jede Flasche unabh\u00e4ngig von geringf\u00fcgigen Abweichungen des Innenvolumens pr\u00e4zise und mit einem konsistenten visuellen Punkt gef\u00fcllt wird. Diese Technik ist weithin f\u00fcr ihre Genauigkeit, Geschwindigkeit und schonende Produkthandhabung anerkannt \u2013 wichtige Faktoren f\u00fcr die Erhaltung der sensorischen Eigenschaften von Weinen und Spirituosen. <\/p>\n

                                                          Das Schwerkraftabf\u00fcllsystem arbeitet ohne Gegendruck und ist daher besonders effektiv f\u00fcr stille Produkte, die keine gel\u00f6sten Gase enthalten. Die Abf\u00fcllstation ist komplett aus Edelstahl gefertigt, wobei jedes Ventil und jede Kontaktfl\u00e4che f\u00fcr einen hygienischen Betrieb und eine einfache Reinigung ausgelegt ist. Manuelle Einstellungen erm\u00f6glichen die Anpassung einer Vielzahl von Flaschenformen und -gr\u00f6\u00dfen innerhalb des angegebenen Bereichs und bieten Flexibilit\u00e4t f\u00fcr verschiedene Produktlinien oder saisonale Produktions\u00e4nderungen. <\/p>\n

                                                          Die Verschlie\u00dfung erfolgt \u00fcber einen speziellen Revolver, der in die Triblock-Struktur integriert ist und f\u00fcr T-Verschl\u00fcsse ausgelegt ist \u2013 eine Verschlussart, die \u00fcblicherweise f\u00fcr Spirituosen, Lik\u00f6rweine und bestimmte Spezialspirituosen verwendet wird. Die Verschlie\u00dfstation ist mit dem Abf\u00fcllkarussell synchronisiert, um eine pr\u00e4zise und zuverl\u00e4ssige Verschlussapplikation zu erm\u00f6glichen, wobei mechanische oder pneumatische Bet\u00e4tigungen verwendet werden, wie es die Flaschen- und Verschlussspezifikationen erfordern. Dies gew\u00e4hrleistet eine sichere Versiegelung und eine korrekte Ausrichtung des Verschlusses, wobei sowohl die Konservierung als auch die optische Attraktivit\u00e4t des Produkts erhalten bleiben. <\/p>\n

                                                          Unmittelbar danach tr\u00e4gt ein monotesta Kapselapplikationssystem Schrumpfkapseln oder transparente Kapseln auf den Flaschenhals auf. Diese Station verwendet einen mechanischen Einkopfapplikator, der f\u00fcr ein gleichm\u00e4\u00dfiges, gleichm\u00e4\u00dfiges Auftragen von Kapseln ausgelegt ist, die dann je nach Bedarf des Kapselmaterials hei\u00dfversiegelt oder angepasst werden. Dieser letzte Schliff ist f\u00fcr den Schutz, die Authentizit\u00e4t und die Pr\u00e4sentation von Premium-Getr\u00e4nken unerl\u00e4sslich und bietet einen Manipulationsschutz und eine professionelle \u00c4sthetik, die den Markterwartungen entspricht. <\/p>\n

                                                          Etikettier- und F\u00f6rderl\u00f6sungen<\/h2>\n

                                                          Die Etikettierung auf der gebrauchten Abf\u00fcllanlage 12\/16\/1 Stille Produkte aus Glas 2800 bph wird von einer Rotationsetikettiermaschine durchgef\u00fchrt, die mit mehreren Applikationsstationen ausgestattet ist. Die Konfiguration umfasst drei selbstklebende Etikettiereinheiten und eine klebstoffbasierte Station, die sowohl moderne Selbstklebeetiketten als auch herk\u00f6mmliche Klebesiegel unterst\u00fctzen. Die drei selbstklebenden Module erm\u00f6glichen das gleichzeitige Aufbringen von Hauptetiketten, R\u00fcckenetiketten und zus\u00e4tzlichen Elementen wie Hals- oder Medaillenetiketten, wodurch die Designflexibilit\u00e4t und die Produktionseffizienz maximiert werden. <\/p>\n

                                                          Die klebstoffbasierte Etikettierstation wurde f\u00fcr die Anbringung von L-f\u00f6rmigen Siegeln oder Steuerstreifen entwickelt, die \u00fcblicherweise f\u00fcr Weine und Spirituosen verwendet werden, die beh\u00f6rdlichen oder markenrechtlichen Anforderungen unterliegen. Jede Etikettierstation arbeitet im Einklang mit dem Flaschenkarussell und sorgt mit mechanischer F\u00fchrung und Pr\u00e4zisionssensoren f\u00fcr eine exakte Positionierung und faltenfreie Applikation. Die modulare Etikettiermaschine ist aus Edelstahl und technischen Polymeren gefertigt, um eine lange Lebensdauer zu gew\u00e4hrleisten, und verf\u00fcgt \u00fcber manuelle Einstellungen f\u00fcr schnelle Formatwechsel und routinem\u00e4\u00dfige Wartung. <\/p>\n

                                                          Das integrierte F\u00f6rdersystem umfasst gerade Abschnitte, Kurven und Transfermodule, die alle von industrietauglichen Motoren angetrieben werden und mit Edelstahl- oder Kunststoffketten ausgestattet sind, die f\u00fcr die Handhabung von Glasflaschen geeignet sind. Das Bandlayout ist so konzipiert, dass ein reibungsloser, kontinuierlicher Flaschenfluss zwischen den einzelnen Verarbeitungsmodulen gew\u00e4hrleistet ist, mit Stauzonen und Sensoren f\u00fcr die automatische Liniensteuerung. Dies minimiert den Kontakt von Flasche zu Flasche und verringert das Risiko von Bruch oder Abrieb, ein kritischer Aspekt f\u00fcr hochwertige Glasverpackungen. <\/p>\n

                                                          Jede Station entlang des F\u00f6rderbandes ist mit Gel\u00e4nder, Zugangst\u00fcren und Sicherheitsverriegelungen nach modernen Sicherheitsstandards ausgestattet. Die Wartungspunkte sind ohne gr\u00f6\u00dfere Demontage zug\u00e4nglich, und das offene Layout erleichtert die Sichtpr\u00fcfung und die routinem\u00e4\u00dfige Hygiene. Die elektrischen und pneumatischen Systeme sind logisch angeordnet und erm\u00f6glichen eine einfache Fehlersuche und Wartung. <\/p>\n

                                                          Die Automatisierung der Abf\u00fcllanlage wird \u00fcber klassische elektromechanische Bedienfelder gesteuert, die mit Drucktasten, Wahlschaltern und Statusanzeigen ausgestattet sind. Der Verzicht auf komplexe Touchscreen-HMIs wird durch die geradlinige, robuste Art der Steuerungen ausgeglichen, die auf Zuverl\u00e4ssigkeit und Einfachheit im t\u00e4glichen Betrieb ausgelegt sind. <\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/article>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC578-de.pdf","condition":{"value":"3","label":"Verkauft"}},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/754279","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/754279\/revisions"}],"predecessor-version":[{"id":754286,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/754279\/revisions\/754286"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media?parent=754279"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/container?post=754279"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/format?post=754279"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machine_types?post=754279"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/manufacturer?post=754279"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/type_of_product?post=754279"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}