{"id":751329,"date":"2025-06-13T13:58:38","date_gmt":"2025-06-13T11:58:38","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/gebrauchte-cft-dosenabfuellanlage-fuer-erfrischungsgetraenke-12-000-dosen-pro-stunde\/"},"modified":"2025-09-23T11:52:15","modified_gmt":"2025-09-23T09:52:15","slug":"gebrauchte-cft-dosenabfullanlage-fur-erfrischungsgetranke-12-000-dosen-pro-stunde-lc566","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/gebrauchte-cft-dosenabfullanlage-fur-erfrischungsgetranke-12-000-dosen-pro-stunde-lc566\/","title":{"rendered":"Gebrauchte CFT-Dosenabf\u00fcllanlage f\u00fcr Erfrischungsgetr\u00e4nke \u2013 12.000 Dosen pro Stunde"},"author":32,"featured_media":0,"template":"","format":[3269,1132],"container":[3090],"machine_types":[7536],"manufacturer":[],"type_of_product":[3021],"class_list":["post-751329","machines","type-machines","status-publish","hentry","container-blechdose","format-0-15-l-de","format-0-33-l-de","machine_types-komplette-abfuellanlage","type_of_product-softdrinks"],"acf":{"refno":"LC566","year":{"value":"2017","label":"2017"},"speed":"0","condition":{"value":"0","label":"In Betrieb"},"machine":[{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"

A depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle glass bottles<\/strong>, PET bottles<\/strong>, and cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n

The operation begins when an operator uses a forklift to load pallets of empty containers onto a roller conveyor<\/strong>, removing the thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n

How Depalletizers Work<\/h2>\r\n\r\n

The depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n

    \r\n
  1. Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n
  2. Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n
  3. Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n
  4. Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n
  5. Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n
  6. Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n

    From the accumulation surface, containers travel via conveyor belts<\/strong> to the first processing machine, typically a rinsing machine<\/strong> or filling monoblock<\/strong>.<\/p>\r\n\r\n

    Depalletizer Components<\/h2>\r\n\r\n

    A complete depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n

      \r\n
    • Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n
    • Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n
    • Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n
    • Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n
    • Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n
    • Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n
    • Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n
    • Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n

      Pallet Configuration<\/h2>\r\n\r\n

      Pallets are organized in 4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by plastic or paper interlayers<\/strong>. A cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n

      Container Format Management<\/h2>\r\n\r\n

      Different containers require specific machine settings based on their dimensions. The PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
      Container Type<\/th>\r\n Common Sizes<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
      Cans<\/strong><\/td>\r\n 33 cl, 50 cl<\/td>\r\n <\/tr>\r\n
      Bottles<\/strong><\/td>\r\n 250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

      The operator selects the corresponding format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":7926,"name":"CFT","slug":"cft-de","term_group":0,"term_taxonomy_id":7926,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"2017","label":"2017"},"notes":"F\u00fcr leere Dosen ","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

      An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

      Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

      Empty Bottle Inspectors<\/h2>\r\n\r\n

      Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

      Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

      Background Inspection<\/h3>\r\n\r\n

      Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

        \r\n
      • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
      • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

        Ring Inspection<\/h3>\r\n\r\n

        Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

        Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

        Wall and Abrasion Inspection<\/h3>\r\n\r\n

        Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

        Control uses two separate modules:<\/p>\r\n\r\n

          \r\n
        • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
        • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

          A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

          Threading Inspection<\/h3>\r\n\r\n

          Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

          Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
          Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
          Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Container Dimension Control<\/h3>\r\n\r\n

          Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

            \r\n
          • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
          • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
          • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
          • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
          • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

            Fill Level Inspectors<\/h2>\r\n\r\n

            Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

            Main features:<\/p>\r\n\r\n

              \r\n
            • Self-learning<\/strong> of reference level<\/li>\r\n
            • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
            • Display of counts and statistical data<\/strong><\/li>\r\n
            • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

              Additional safety functions:<\/p>\r\n\r\n

                \r\n
              • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
              • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
              • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                Cap Inspectors<\/h2>\r\n\r\n

                Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                  \r\n
                • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                  Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                  Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                    \r\n
                  • Cap presence and completeness<\/strong><\/li>\r\n
                  • Warranty ring<\/strong> position and integrity<\/li>\r\n
                  • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                  • Ring detachment<\/strong> or folding detection<\/li>\r\n
                  • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                    Capsule Inspectors<\/h2>\r\n\r\n

                    Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                    Label Inspectors<\/h2>\r\n\r\n

                    Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                    Analysis levels:<\/p>\r\n\r\n

                      \r\n
                    • Presence and orientation<\/strong> of labels<\/li>\r\n
                    • Relative position<\/strong> of multiple labels<\/li>\r\n
                    • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                    • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                    • Collar and capsule<\/strong> inspection<\/li>\r\n
                    • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                    • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                      For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                      Leak Testing Inspectors<\/h2>\r\n\r\n

                      Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                      X-Ray Inspectors<\/h2>\r\n\r\n

                      X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                        \r\n
                      • Glass splinters<\/strong><\/li>\r\n
                      • Hard plastic fragments<\/strong><\/li>\r\n
                      • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                        Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                        Empty Crate Inspectors<\/h2>\r\n\r\n

                        Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                          \r\n
                        • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                        • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                        • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                          Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                          Weight Control Inspectors<\/h2>\r\n\r\n

                          Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                          Features:<\/p>\r\n\r\n

                            \r\n
                          • Fully automatic<\/strong> operation<\/li>\r\n
                          • Self-learning calibration<\/strong> at format change<\/li>\r\n
                          • Stored format recall<\/strong><\/li>\r\n
                          • Statistical data printing<\/strong> with date and time<\/li>\r\n
                          • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                            Ejection Systems<\/h2>\r\n\r\n

                            Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                            Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                            Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                            Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                            Push Ejectors<\/h3>\r\n\r\n

                            Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                            Progressive Diverters<\/h3>\r\n\r\n

                            Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                            Suitable for all container types:<\/p>\r\n\r\n

                              \r\n
                            • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                            • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                              Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                              Product Tracking Systems<\/h2>\r\n\r\n

                              Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                \r\n
                              • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                              • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                              • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                              • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                Inspection Verification<\/h2>\r\n\r\n

                                Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                Purchasing Used Inspectors<\/h2>\r\n\r\n

                                Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                  \r\n
                                • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":1954,"name":"Heuft","slug":"heuft-de","term_group":0,"term_taxonomy_id":1954,"taxonomy":"manufacturer","description":"","parent":0,"count":11,"filter":"raw"},"model":"","year":{"value":"2017","label":"2017"},"notes":"For empty cans","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                  This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                  Equipment Types Available<\/h2>\r\n\r\n

                                  The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                  Container Handling<\/h3>\r\n\r\n
                                    \r\n
                                  • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                  • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                  • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                    Packaging Equipment<\/h3>\r\n\r\n
                                      \r\n
                                    • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                    • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                    • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                      Process Systems<\/h3>\r\n\r\n
                                        \r\n
                                      • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                      • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                      • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                        Utilities and Support<\/h3>\r\n\r\n
                                          \r\n
                                        • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                        • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                        • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                          Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                          Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                          Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                          Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                          Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                          Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                          Equipment Availability<\/h2>\r\n\r\n

                                          Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                            \r\n
                                          • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                          • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                          • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                          • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                            Spare Parts Consideration<\/h2>\r\n\r\n

                                            For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                            Key spare parts categories:<\/p>\r\n\r\n

                                              \r\n
                                            • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                            • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                            • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                            • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":7926,"name":"CFT","slug":"cft-de","term_group":0,"term_taxonomy_id":7926,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":"F\u00f6rderer "},{"machine_type":{"term_id":208,"name":"Rinsing Machine","slug":"used-rinsing-machine","term_group":0,"term_taxonomy_id":208,"taxonomy":"machine_types","description":"

                                              A rinsing machine<\/strong> sterilizes the interior of bottles before filling, removing impurities<\/strong>, dust<\/strong>, and foreign bodies<\/strong> that may have entered containers during storage or transport. As the first processing machine bottles encounter after loading onto the line, the rinser ensures containers are sterile and ready for filling<\/strong>.<\/p>\r\n\r\n

                                              How Rinsing Machines Work<\/h2>\r\n\r\n

                                              The automatic rinsing process<\/strong> follows a precise sequence:<\/p>\r\n\r\n

                                                \r\n
                                              1. Bottle infeed<\/strong> \u2014 bottles arrive in single file via conveyor belt sized to bottle format<\/li>\r\n
                                              2. Auger positioning<\/strong> \u2014 worm screw spaces bottles at equal distances<\/li>\r\n
                                              3. Star wheel transfer<\/strong> \u2014 aligns bottles for processing<\/li>\r\n
                                              4. Clamp engagement<\/strong> \u2014 grips bottle neck and inverts container<\/li>\r\n
                                              5. Rinsing<\/strong> \u2014 nozzle enters bottle neck; high-pressure spray of peracetic acid<\/strong>, water, or disinfectant removes foreign bodies<\/li>\r\n
                                              6. Drying<\/strong> \u2014 strong jet of filtered compressed air<\/strong> dries interior instantly<\/li>\r\n
                                              7. Repositioning<\/strong> \u2014 bottle returns to upright position<\/li>\r\n
                                              8. Discharge<\/strong> \u2014 bottle transfers to conveyor system toward filling station<\/li>\r\n<\/ol>\r\n\r\n

                                                Rinsing Machine Configurations<\/h2>\r\n\r\n

                                                Rinsing machines<\/strong> offer various configurations to accommodate different bottle formats and production requirements:<\/p>\r\n\r\n

                                                Adjustable Components<\/h3>\r\n\r\n
                                                  \r\n
                                                • Rotating head height<\/strong> \u2014 adjusts to bottle height in use<\/li>\r\n
                                                • Stars and augers<\/strong> \u2014 format-specific parts for different bottle sizes<\/li>\r\n
                                                • Clamp quantity<\/strong> \u2014 varies based on production speed requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                  Rinsing Circuit Options<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                  Configuration<\/th>\r\n Description<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                  Single circuit<\/strong><\/td>\r\n One cleaning medium for interior rinsing<\/td>\r\n <\/tr>\r\n
                                                  Dual circuit<\/strong><\/td>\r\n Two separate cleaning media for enhanced sterilization<\/td>\r\n <\/tr>\r\n
                                                  Fixed nozzle<\/strong><\/td>\r\n Spray from fixed position outside bottle<\/td>\r\n <\/tr>\r\n
                                                  Insertable nozzle<\/strong><\/td>\r\n Nozzle enters bottle for thorough interior coverage<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                  Bottle Format Compatibility<\/h2>\r\n\r\n

                                                  Rinsing machines accommodate diverse bottle formats<\/strong> through changeover parts:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Sparkling wine bottles<\/strong> \u2014 heavier construction, specific neck profiles<\/li>\r\n
                                                  • Table wine bottles<\/strong> \u2014 standard long-neck formats<\/li>\r\n
                                                  • Small formats<\/strong> \u2014 250 ml and similar sizes<\/li>\r\n
                                                  • Large formats<\/strong> \u2014 up to 2 liters and beyond<\/li>\r\n<\/ul>\r\n\r\n

                                                    All format-specific components (stars<\/strong>, augers<\/strong>, clamps<\/strong>, height settings<\/strong>) must match the bottle dimensions being processed.<\/p>\r\n\r\n

                                                    Rinsing Media<\/h2>\r\n\r\n

                                                    Different products are used for bottle interior cleaning depending on application and hygiene requirements:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Peracetic acid<\/strong> \u2014 powerful disinfectant for sterilization<\/li>\r\n
                                                    • Water<\/strong> \u2014 standard rinsing for new bottles<\/li>\r\n
                                                    • Other disinfectants<\/strong> \u2014 application-specific sanitizing agents<\/li>\r\n
                                                    • Filtered compressed air<\/strong> \u2014 final drying stage<\/li>\r\n<\/ul>\r\n\r\n

                                                      Leading Rinsing Machine Manufacturers<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                      Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                      Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
                                                      AVE Technologies<\/strong><\/td>\r\n 60+ years market presence; serves 60 countries internationally<\/td>\r\n <\/tr>\r\n
                                                      WAB<\/strong><\/td>\r\n Sterilization, blowing, and rinsing systems (founded 1996)<\/td>\r\n <\/tr>\r\n
                                                      Bertolaso<\/strong><\/td>\r\n Wine, spirits, beer, juice bottling systems (active since 1880, Verona)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                      Used rinsing machines from these manufacturers offer proven reliability<\/strong> with available spare parts and service support for still and sparkling wine, spirits, beer, fruit juices, water, and beverages.<\/p>","parent":0,"count":36,"filter":"raw"},"manufacturer":{"term_id":7926,"name":"CFT","slug":"cft-de","term_group":0,"term_taxonomy_id":7926,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

                                                      A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

                                                      Position in the Bottling Line<\/h2>\r\n\r\n

                                                      The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
                                                      • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                        How Filling Monoblocks Work<\/h2>\r\n\r\n

                                                        The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

                                                          \r\n
                                                        1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
                                                        2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
                                                        3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
                                                        4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
                                                        5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
                                                        6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

                                                          Filling Requirements<\/h2>\r\n\r\n

                                                          Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
                                                          • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
                                                          • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
                                                          • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

                                                            The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

                                                            Monoblock Configurations<\/h2>\r\n\r\n

                                                            Gripping Systems<\/h3>\r\n\r\n

                                                            Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                            Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                            Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
                                                            Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                            Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

                                                            Turret Configurations<\/h3>\r\n\r\n

                                                            Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
                                                            • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
                                                            • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                                              Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

                                                              Filling Monoblock Types<\/h2>\r\n\r\n

                                                              Isobaric Filling Monoblock<\/h3>\r\n\r\n

                                                              The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

                                                              Key components:<\/p>\r\n\r\n

                                                                \r\n
                                                              • Pressurized storage tank<\/strong><\/li>\r\n
                                                              • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
                                                              • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
                                                              • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                                                                Advantages of isobaric systems:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                                                                • Reduced foaming<\/strong> during filling<\/li>\r\n
                                                                • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                  Considerations:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Higher construction and maintenance complexity<\/li>\r\n
                                                                  • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                                                                  • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                                                                    Gravity Filling Monoblock<\/h3>\r\n\r\n

                                                                    Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                                                                    Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                                                                    Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                                                                    The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • High vacuum chamber<\/strong> filling<\/li>\r\n
                                                                    • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Characteristics:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                                                                      • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                                                                      • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                                                                      • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                                                                        PET Filling Monoblocks<\/h2>\r\n\r\n

                                                                        Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                                                                        PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                                                                        Capping Section<\/h2>\r\n\r\n

                                                                        The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                                                                        2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                                                                        3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                                                                          After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                                                                          Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                                                                          When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                          Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                          Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                                                                          Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                          For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                                                                          Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                                                                          Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                          • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                          • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                                                          • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                                                                          • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                                                                          • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":7926,"name":"CFT","slug":"cft-de","term_group":0,"term_taxonomy_id":7926,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"12\/4","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                                                                            An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                                                                            Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                                                                            Empty Bottle Inspectors<\/h2>\r\n\r\n

                                                                            Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                                                                            Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                                                                            Background Inspection<\/h3>\r\n\r\n

                                                                            Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                                                                            • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                                                                              Ring Inspection<\/h3>\r\n\r\n

                                                                              Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                                                                              Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                                                                              Wall and Abrasion Inspection<\/h3>\r\n\r\n

                                                                              Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                                                                              Control uses two separate modules:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                                                                              • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                                                                                A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                                                                                Threading Inspection<\/h3>\r\n\r\n

                                                                                Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                                                                                Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                                                                                Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                Container Dimension Control<\/h3>\r\n\r\n

                                                                                Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                                                                                • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                                                                                • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                                                                                • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                                                                                • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                                                                  Fill Level Inspectors<\/h2>\r\n\r\n

                                                                                  Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                                                                  Main features:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Self-learning<\/strong> of reference level<\/li>\r\n
                                                                                  • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                                                                  • Display of counts and statistical data<\/strong><\/li>\r\n
                                                                                  • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                    Additional safety functions:<\/p>\r\n\r\n

                                                                                      \r\n
                                                                                    • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                                                                    • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                                                                    • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                                                                      Cap Inspectors<\/h2>\r\n\r\n

                                                                                      Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                                                                        \r\n
                                                                                      • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                                                                      • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                        Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                                                                        Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                                                                          \r\n
                                                                                        • Cap presence and completeness<\/strong><\/li>\r\n
                                                                                        • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                                                                        • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                                                                        • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                                                                        • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                                                                          Capsule Inspectors<\/h2>\r\n\r\n

                                                                                          Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                                                                          Label Inspectors<\/h2>\r\n\r\n

                                                                                          Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                                                                          Analysis levels:<\/p>\r\n\r\n

                                                                                            \r\n
                                                                                          • Presence and orientation<\/strong> of labels<\/li>\r\n
                                                                                          • Relative position<\/strong> of multiple labels<\/li>\r\n
                                                                                          • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                                                                          • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                                                                          • Collar and capsule<\/strong> inspection<\/li>\r\n
                                                                                          • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                                                                          • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                                                                            For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                                                                            Leak Testing Inspectors<\/h2>\r\n\r\n

                                                                                            Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                                                                            X-Ray Inspectors<\/h2>\r\n\r\n

                                                                                            X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                                                                              \r\n
                                                                                            • Glass splinters<\/strong><\/li>\r\n
                                                                                            • Hard plastic fragments<\/strong><\/li>\r\n
                                                                                            • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                              Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                                                                              Empty Crate Inspectors<\/h2>\r\n\r\n

                                                                                              Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                                                                                \r\n
                                                                                              • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                                                                              • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                                                                              • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                                                                                Weight Control Inspectors<\/h2>\r\n\r\n

                                                                                                Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                                                                                Features:<\/p>\r\n\r\n

                                                                                                  \r\n
                                                                                                • Fully automatic<\/strong> operation<\/li>\r\n
                                                                                                • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                                                                                • Stored format recall<\/strong><\/li>\r\n
                                                                                                • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                                                                                • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                  Ejection Systems<\/h2>\r\n\r\n

                                                                                                  Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                  Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                  Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                                                                  Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                  Push Ejectors<\/h3>\r\n\r\n

                                                                                                  Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                                                                  Progressive Diverters<\/h3>\r\n\r\n

                                                                                                  Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                                                                  Suitable for all container types:<\/p>\r\n\r\n

                                                                                                    \r\n
                                                                                                  • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                                                                  • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                    Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                                                                    Product Tracking Systems<\/h2>\r\n\r\n

                                                                                                    Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                                                                      \r\n
                                                                                                    • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                                                                    • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                                                                    • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                                                                    • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                      Inspection Verification<\/h2>\r\n\r\n

                                                                                                      Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                                                                      Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                                                                      Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                                                                      Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                                                                        \r\n
                                                                                                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                                                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                                                      • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                                                                      • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                                                                      • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                                                                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":1954,"name":"Heuft","slug":"heuft-de","term_group":0,"term_taxonomy_id":1954,"taxonomy":"manufacturer","description":"","parent":0,"count":11,"filter":"raw"},"model":"","year":{"value":"2017","label":"2017"},"notes":"F\u00fcr volle Dosen","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                                                                        This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                                                                        Equipment Types Available<\/h2>\r\n\r\n

                                                                                                        The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                                                                        Container Handling<\/h3>\r\n\r\n
                                                                                                          \r\n
                                                                                                        • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                                                                        • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                                                                        • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                          Packaging Equipment<\/h3>\r\n\r\n
                                                                                                            \r\n
                                                                                                          • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                                                                          • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                                                                          • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                            Process Systems<\/h3>\r\n\r\n
                                                                                                              \r\n
                                                                                                            • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                                                                            • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                                                                            • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                              Utilities and Support<\/h3>\r\n\r\n
                                                                                                                \r\n
                                                                                                              • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                                                                              • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                                                                              • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                                                                                Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                                                                                Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                                                                                Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                Equipment Availability<\/h2>\r\n\r\n

                                                                                                                Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                                                                                  \r\n
                                                                                                                • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                                                                                • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                                                                                • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                                                                                • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                  Spare Parts Consideration<\/h2>\r\n\r\n

                                                                                                                  For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                                                                                  Key spare parts categories:<\/p>\r\n\r\n

                                                                                                                    \r\n
                                                                                                                  • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                                                                                  • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                                                                                  • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                                                                                  • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":1954,"name":"Heuft","slug":"heuft-de","term_group":0,"term_taxonomy_id":1954,"taxonomy":"manufacturer","description":"","parent":0,"count":11,"filter":"raw"},"model":"","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":"Defektes Dosenausleitsystem"},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"

                                                                                                                    A shrink wrapper<\/strong> creates bundled packages by wrapping containers in shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n

                                                                                                                    The machine operates in two phases:<\/p>\r\n\r\n

                                                                                                                      \r\n
                                                                                                                    1. Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n
                                                                                                                    2. Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                                      How Shrink Wrappers Work<\/h2>\r\n\r\n

                                                                                                                      The shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n

                                                                                                                        \r\n
                                                                                                                      1. Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n
                                                                                                                      2. Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n
                                                                                                                      3. Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n
                                                                                                                      4. Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n
                                                                                                                      5. Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n
                                                                                                                      6. Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                                        Types of Shrink Wrappers<\/h2>\r\n\r\n

                                                                                                                        Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n

                                                                                                                        Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n

                                                                                                                        Characteristics:<\/p>\r\n\r\n

                                                                                                                          \r\n
                                                                                                                        • Production speed: maximum 25 bundles\/minute<\/strong><\/li>\r\n
                                                                                                                        • Package stops during sealing operation<\/li>\r\n
                                                                                                                        • Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                          Film Launcher Shrink Wrappers<\/h3>\r\n\r\n

                                                                                                                          Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with 5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n

                                                                                                                          Characteristics:<\/p>\r\n\r\n

                                                                                                                            \r\n
                                                                                                                          • Production speed: up to 200 packs\/minute per lane<\/strong><\/li>\r\n
                                                                                                                          • Available in one, two, or three-lane<\/strong> configurations<\/li>\r\n
                                                                                                                          • No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n
                                                                                                                          • Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                            Shrink Wrapper Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                            Type<\/th>\r\n Speed<\/th>\r\n Operation<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                            Sealing bar<\/strong><\/td>\r\n Up to 25 bundles\/min<\/td>\r\n Stop-and-seal cycle<\/td>\r\n <\/tr>\r\n
                                                                                                                            Film launcher<\/strong><\/td>\r\n Up to 200 packs\/min\/lane<\/td>\r\n Continuous motion<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                            Configuration Options<\/h2>\r\n\r\n

                                                                                                                            Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n

                                                                                                                              \r\n
                                                                                                                            • Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n
                                                                                                                            • Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n
                                                                                                                            • Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n
                                                                                                                            • Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n
                                                                                                                            • Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                              Tray Insert Applications<\/h3>\r\n\r\n

                                                                                                                              The tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n

                                                                                                                                \r\n
                                                                                                                              • Mayonnaise jars<\/li>\r\n
                                                                                                                              • Vinegar bottles<\/li>\r\n
                                                                                                                              • Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                Shrink Film Technology<\/h2>\r\n\r\n

                                                                                                                                Film Type<\/h3>\r\n\r\n

                                                                                                                                Most shrink wrappers use LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n

                                                                                                                                Film specifications:<\/p>\r\n\r\n

                                                                                                                                  \r\n
                                                                                                                                • Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n
                                                                                                                                • Printable up to 10 colors<\/strong> using flexographic systems<\/li>\r\n
                                                                                                                                • Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n
                                                                                                                                • Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                  Reel Changeover<\/h3>\r\n\r\n

                                                                                                                                  When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform automatic junction<\/strong> between coils.<\/p>\r\n\r\n

                                                                                                                                  Shrink Tunnel (Oven)<\/h2>\r\n\r\n

                                                                                                                                  The shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n

                                                                                                                                    \r\n
                                                                                                                                  • Electrical resistances<\/strong> heat the air<\/li>\r\n
                                                                                                                                  • Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n
                                                                                                                                  • Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                    Antistatic Systems<\/h2>\r\n\r\n

                                                                                                                                    Continuous operation requires antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n

                                                                                                                                      \r\n
                                                                                                                                    • Processing interruptions<\/li>\r\n
                                                                                                                                    • Electric shocks to operators<\/li>\r\n
                                                                                                                                    • Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                      Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n

                                                                                                                                      Applications<\/h2>\r\n\r\n

                                                                                                                                      Shrink wrappers package products requiring grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n

                                                                                                                                        \r\n
                                                                                                                                      • Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n
                                                                                                                                      • Beverage cans<\/strong><\/li>\r\n
                                                                                                                                      • Food containers<\/strong><\/li>\r\n
                                                                                                                                      • Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                        After shrink wrapping, bundles may receive handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n

                                                                                                                                        Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n

                                                                                                                                        Established brands in the shrink wrapper market include:<\/p>\r\n\r\n

                                                                                                                                          \r\n
                                                                                                                                        • Zambelli<\/strong><\/li>\r\n
                                                                                                                                        • Dimac<\/strong><\/li>\r\n
                                                                                                                                        • Krones<\/strong><\/li>\r\n
                                                                                                                                        • OCME<\/strong><\/li>\r\n
                                                                                                                                        • SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                          Used shrink wrappers from these manufacturers offer proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":11396,"name":"SMI","slug":"smi-de","term_group":0,"term_taxonomy_id":11396,"taxonomy":"manufacturer","description":"","parent":0,"count":18,"filter":"raw"},"model":"","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                                                                                                          This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                                                                                                          Equipment Types Available<\/h2>\r\n\r\n

                                                                                                                                          The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                                                                                                          Container Handling<\/h3>\r\n\r\n
                                                                                                                                            \r\n
                                                                                                                                          • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                                                                                                          • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                                                                                                          • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                            Packaging Equipment<\/h3>\r\n\r\n
                                                                                                                                              \r\n
                                                                                                                                            • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                                                                                                            • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                                                                                                            • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                              Process Systems<\/h3>\r\n\r\n
                                                                                                                                                \r\n
                                                                                                                                              • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                                                                                                              • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                                                                                                              • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                Utilities and Support<\/h3>\r\n\r\n
                                                                                                                                                  \r\n
                                                                                                                                                • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                                                                                                                • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                                                                                                                • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                  Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                  Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                  Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                                                                                                                  Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                                                                                                                  Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                                                                                                                  Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                  Equipment Availability<\/h2>\r\n\r\n

                                                                                                                                                  Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                                                                                                                    \r\n
                                                                                                                                                  • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                                                                                                                  • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                                                                                                                  • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                                                                                                                  • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                    Spare Parts Consideration<\/h2>\r\n\r\n

                                                                                                                                                    For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                                                                                                                    Key spare parts categories:<\/p>\r\n\r\n

                                                                                                                                                      \r\n
                                                                                                                                                    • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                                                                                                                    • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                                                                                                                    • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                                                                                                                    • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":7926,"name":"CFT","slug":"cft-de","term_group":0,"term_taxonomy_id":7926,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":"Mixer"},{"machine_type":{"term_id":5127,"name":"Printer","slug":"printer","term_group":0,"term_taxonomy_id":5127,"taxonomy":"machine_types","description":"","parent":0,"count":1,"filter":"raw"},"manufacturer":{"term_id":3224,"name":"VIDEOJET","slug":"videojet-de","term_group":0,"term_taxonomy_id":3224,"taxonomy":"manufacturer","description":"","parent":0,"count":10,"filter":"raw"},"model":"","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"5","label":"Isobarisch"},"isobaric":true,"neck_type":"","custom_speed_and_unit":{"custom_speed":"12000","unit":{"value":"1","label":"Cans\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/7vvp0obemq59hjeh19eb9\/ANzoxCsO-4ORMHJuBvH77zo?rlkey=lkat1eq5ob9t9a9knyp7dncn6&st=lbpmwh7w&dl=0","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC566-de.pdf","description":"
                                                                                                                                                      \n
                                                                                                                                                      \n
                                                                                                                                                      \n
                                                                                                                                                      \n

                                                                                                                                                      Gebrauchte CFT-Dosenabf\u00fcllanlage f\u00fcr Erfrischungsgetr\u00e4nke \u2013 12.000 Dosen pro Stunde<\/h2>\n

                                                                                                                                                      Einf\u00fchrung und Produktionskapazit\u00e4t<\/h3>\n

                                                                                                                                                      Die gebrauchte CFT-Dosenabf\u00fcllanlage f\u00fcr Erfrischungsgetr\u00e4nke \u2013 12.000 Dosen pro Stunde bietet eine Komplettl\u00f6sung f\u00fcr die Abf\u00fcllung von kohlens\u00e4urehaltigen Getr\u00e4nken in Aluminiumdosen. CFT hat die Linie im Jahr 2017 entwickelt und f\u00fcr zwei Slim-Formate konfiguriert, die in der Softdrink-Industrie \u00fcblich sind. Konkret verarbeitet die Anlage bis zu 12.000 Dosen pro Stunde und erf\u00fcllt damit die Leistungsanforderungen mittelgro\u00dfer Industrieanlagen. Zum 30.06.2025 wird der Eigent\u00fcmer die Linie zum Verkauf freigeben. Daher stellt dies eine wertvolle Gelegenheit f\u00fcr Betriebe dar, die ihre Produktionskapazit\u00e4t erweitern m\u00f6chten. <\/p>\n

                                                                                                                                                      Depalettieren und Erstinspektion<\/h3>\n

                                                                                                                                                      Zun\u00e4chst vereinzelt der CFT-Depalettierer leere Dosen automatisch und f\u00fchrt sie dem Produktionsfluss zu. Anschlie\u00dfend pr\u00fcft eine HEUFT-Inspektionseinheit jeden Beh\u00e4lter auf optische M\u00e4ngel und Ma\u00dfabweichungen. Dadurch stellt das System sicher, dass nur saubere, unbesch\u00e4digte Dosen zum Sp\u00fclen nach vorne fahren. Dar\u00fcber hinaus reduziert dieser fr\u00fche Inspektionsschritt das Risiko von Anlagenstillst\u00e4nden im sp\u00e4teren Prozess. <\/p>\n

                                                                                                                                                      Dosenf\u00f6rderung und Sp\u00fclung<\/h3>\n

                                                                                                                                                      Anschlie\u00dfend transportieren CFT-Seilf\u00f6rderer die angenommenen Dosen zu einem Zweikanal-Rinser. Der CFT-Rinser reinigt das Innere jeder Dose mit Druckwasserstrahlen oder steriler Luft. So h\u00e4lt die Maschine Hygienestandards ein, die den Lebensmittel- und Getr\u00e4nkevorschriften entsprechen. Dar\u00fcber hinaus verbessert die Dual-Channel-Konfiguration den Durchsatz und reduziert gleichzeitig das Kontaminationsrisiko. Insbesondere spielt dieser Abschnitt eine Schl\u00fcsselrolle bei der Aufrechterhaltung der mikrobiologischen Sicherheit. <\/p>\n

                                                                                                                                                      F\u00fcllung<\/h3>\n

                                                                                                                                                      Nach dem Sp\u00fclen \u00fcbernimmt ein CFT-Monoblock mit 12 F\u00fcllventilen und 4 Verschlie\u00dfk\u00f6pfen die F\u00fcll- und Verschlie\u00dfschritte. Die Maschine verarbeitet Dosen von 150 ml und 330 ml effizient. Au\u00dferdem regelt es Druck und Temperatur pr\u00e4zise, um CO\u2082-Verluste bei der Abf\u00fcllung von kohlens\u00e4urehaltigen Erfrischungsgetr\u00e4nken zu vermeiden. Dar\u00fcber hinaus unterst\u00fctzt diese Phase sowohl die Leistung als auch die Produktintegrit\u00e4t. In der Tat sorgt es f\u00fcr eine gleichbleibende Qualit\u00e4t bei hohen Geschwindigkeiten. <\/p>\n

                                                                                                                                                      Vollst\u00e4ndige Doseninspektion und -ausschleusung<\/h3>\n

                                                                                                                                                      Im Anschluss an die Abf\u00fcllung pr\u00fcft ein weiteres HEUFT-Aggregat die bef\u00fcllten Dosen auf F\u00fcllstand, Dichtigkeit und Dichtigkeit. Erkennt er nicht konforme Dosen, nimmt ein automatisiertes HEUFT-Ausleitmodul diese aus der Linie. Auf diese Weise sch\u00fctzt dieser Schritt die Qualit\u00e4t der nachgelagerten Abl\u00e4ufe. Dar\u00fcber hinaus wird das unn\u00f6tige Verpacken von defekten Einheiten vermieden. Insgesamt minimiert das System Abfall und Ausfallzeiten. <\/p>\n

                                                                                                                                                      F\u00f6rdern und Verpacken<\/h3>\n

                                                                                                                                                      Anschlie\u00dfend transportieren CFT-F\u00f6rderer die zugelassenen Dosen zu einem SMI-Schrumpffolienpacker. Der Packer formt B\u00fcndel in verschiedenen Formaten: 4×3 (12 Dosen), 6×4 (24 Dosen) und 2x2x3 (12 Dosen). Auf diese Weise unterst\u00fctzt die flexible Konfiguration verschiedene Verpackungs- und Distributionsstrategien. Diese Vielseitigkeit der Verpackung verbessert nicht nur die Logistik, sondern erm\u00f6glicht auch schnelle Umstellungen zwischen den Produktgr\u00f6\u00dfen. Dementsprechend passt sich die Linie gut an die vielf\u00e4ltigen Marktanforderungen an. <\/p>\n

                                                                                                                                                      Mischen, Karbonisieren und Markieren<\/h3>\n

                                                                                                                                                      Vor der Abf\u00fcllung bereitet ein CFT-Mischer\/Karbonator das Produkt vor, indem er das Sirup-Wasser-Verh\u00e4ltnis einstellt und die Fl\u00fcssigkeit mit CO\u2082 s\u00e4ttigt. Daher gew\u00e4hrleistet das System eine Konsistenz des Geschmacks und des Kohlens\u00e4uregehalts. Dar\u00fcber hinaus umfasst die Linie einen Videojet-Tintenstrahldrucker, der jede Dose mit Produktionsdaten, Chargencodes oder Verfallsdaten kennzeichnet. Diese R\u00fcckverfolgbarkeitsfunktion verbessert wiederum die Sicherheit, Qualit\u00e4tskontrolle und Compliance. <\/p>\n

                                                                                                                                                      Verf\u00fcgbarkeit und weitere Informationen<\/strong><\/h3>\n

                                                                                                                                                      Schlie\u00dflich wird der Verk\u00e4ufer die gebrauchte CFT-Dosenabf\u00fcllanlage f\u00fcr Erfrischungsgetr\u00e4nke \u2013 12.000 Dosen pro Stunde \u2013 am 30. Juni 2025 zur Verf\u00fcgung stellen. Der Anhang enth\u00e4lt detaillierte Fotos des gesamten Systems. Sie k\u00f6nnen Betriebsvideos \u00fcber WhatsApp anfordern. Dar\u00fcber hinaus enth\u00e4lt die technische Dokumentation alle mechanischen Spezifikationen und unterst\u00fctzten Dosenformate. F\u00fcr weitere Erl\u00e4uterungen verweisen wir auf das vollst\u00e4ndige Datenblatt, das im Anhang enthalten ist. Letztendlich stellt diese Linie eine hocheffiziente und gut gewartete Bereicherung f\u00fcr die Abf\u00fcller von Erfrischungsgetr\u00e4nken dar. <\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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