{"id":748583,"date":"2025-05-13T14:11:17","date_gmt":"2025-05-13T12:11:17","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/gebrauchte-aseptische-abfuellanlage-tetra-pak-a3-flex-1000sq-7000-l-h\/"},"modified":"2025-12-22T15:08:40","modified_gmt":"2025-12-22T13:08:40","slug":"gebrauchte-aseptische-abfullanlage-tetra-pak-a3-flex-1000sq-7000-l-h-lc555","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/gebrauchte-aseptische-abfullanlage-tetra-pak-a3-flex-1000sq-7000-l-h-lc555\/","title":{"rendered":"Verwendete aseptische F\u00fcllleitung Tetra Pak A3 FLEX 1000SQ 7000 l\/h"},"author":33,"featured_media":0,"template":"","format":[1158],"container":[],"machine_types":[7536],"manufacturer":[3369],"type_of_product":[3016,3018],"class_list":["post-748583","machines","type-machines","status-publish","hentry","format-1-l-de","machine_types-komplette-abfuellanlage","manufacturer-tetra-pak-de","type_of_product-milchprodukte","type_of_product-saft"],"acf":{"refno":"LC555","year":"","speed":"0","condition":{"value":"5","label":"Unter Wartung"},"machine":[{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"<p>A <strong>filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the <strong>physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all <strong>health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n<p>During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n<h2>Types of Filling Machines<\/h2>\r\n\r\n<h3>Linear Filling Machines<\/h3>\r\n\r\n<p><strong>Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require <strong>less floor space<\/strong> and represent a <strong>lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n<h3>Rotary Filling Machines<\/h3>\r\n\r\n<p><strong>Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering <strong>higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n<h2>Filling Methods<\/h2>\r\n\r\n<p>Different products require specific <strong>filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n<h3>Gravity Filling (Slight Depression)<\/h3>\r\n\r\n<p><strong>Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a <strong>vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n<p>After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. <strong>Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n<h3>Vacuum (Depression) Filling<\/h3>\r\n\r\n<p>In <strong>vacuum filling<\/strong>, the filling nozzle seals the empty container and a <strong>vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n<h3>Volumetric Filling<\/h3>\r\n\r\n<p><strong>Volumetric filling<\/strong> precisely measures liquid volume using a <strong>magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products requiring <strong>precise volume control<\/strong><\/p>\r\n\r\n<h3>Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n<p><strong>Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n    <li>No degassing required at various production stages<\/li>\r\n    <li><strong>Zero oxygen increase<\/strong> in wine<\/li>\r\n    <li>Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>champagne<\/strong>, <strong>spumante<\/strong>, <strong>sparkling wines<\/strong>, <strong>carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n<h3>Hot Filling<\/h3>\r\n\r\n<p><strong>Hot filling<\/strong> processes products at temperatures between <strong>80\u00b0C and 85\u00b0C<\/strong>, followed by <strong>nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products with <strong>7-10 day shelf life<\/strong> \u2014 <strong>tomato pur\u00e9e<\/strong>, <strong>fruit juices<\/strong> with high organic content, <strong>milk<\/strong>, <strong>cream<\/strong><\/p>\r\n\r\n<h3>Aseptic Filling<\/h3>\r\n\r\n<p><strong>Aseptic filling<\/strong> operates in a completely <strong>sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n<h2>Filling Methods Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Method<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Principle<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Applications<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Gravity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Gravitational flow with vent tube<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Still wine, liqueurs, spirits<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Vacuum<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Vacuum pump creates depression<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits (aroma preservation)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Volumetric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Magnetic flow meter measurement<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Precise volume applications<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Isobaric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Equal pressure tank\/bottle<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carbonated drinks, sparkling wine<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Hot fill<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">80-85\u00b0C with nitrogen injection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Juices, pur\u00e9es, dairy<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Aseptic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterile sealed environment<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sensitive products, long shelf life<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Filling Machine Construction<\/h2>\r\n\r\n<p>The <strong>filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n    <li><strong>Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n    <li><strong>Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n    <li>Variable number of <strong>filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n<p>Regular <strong>scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n<h2>Filling Monoblocks<\/h2>\r\n\r\n<p>A <strong>filling monoblock<\/strong> (or <strong>triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n    <li><strong>Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n    <li><strong>Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n<p>The monoblock handles three essential bottling functions: <strong>rinsing<\/strong>, <strong>filling<\/strong>, and <strong>capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n<h2>Purchasing Used Filling Machines<\/h2>\r\n\r\n<p>Used filling machines offer significant advantages for bottling operations, with potential savings of <strong>35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n<p>Common reasons for upgrading filling equipment include <strong>increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":"A3 FLEX (100V)","year":{"value":"2004","label":"2004"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":187,"name":"Capping Machine","slug":"used-capping-machine","term_group":0,"term_taxonomy_id":187,"taxonomy":"machine_types","description":"<p>A <strong>capping machine<\/strong> mechanically applies closures to bottles immediately after the filling process. The machine works in conjunction with a <strong>cap elevator<\/strong> and <strong>hopper system<\/strong> that automatically picks caps from boxes, feeds them through a vibrator, and positions them correctly in descent channels for application onto bottle necks.<\/p>\r\n\r\n<p>The capping process follows a precise sequence: bottles travel from the conveyor belt to an <strong>auger<\/strong> that spaces and inserts them into a <strong>rotating star wheel<\/strong>. Each bottle positions on a plate directly beneath the capping head, where the closure is applied while rotating at high speed. An outgoing star wheel then returns bottles to the conveyor for downstream processing.<\/p>\r\n\r\n<h2>Types of Capping Machines<\/h2>\r\n\r\n<h3>Linear Capping Machines<\/h3>\r\n\r\n<p><strong>Linear cappers<\/strong> suit lower production speeds in the range of hundreds of bottles per hour. Key advantages include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Compact footprint<\/strong> \u2014 requires less floor space than rotary systems<\/li>\r\n    <li>Lower capital investment for <em>small to medium operations<\/em><\/li>\r\n    <li>Simplified format changeover procedures<\/li>\r\n    <li>Ideal for <strong>craft producers<\/strong> and specialty bottling<\/li>\r\n<\/ul>\r\n\r\n<h3>Rotary Capping Machines<\/h3>\r\n\r\n<p><strong>Rotary capping machines<\/strong> deliver higher production capacities for industrial bottling operations. These machines handle continuous high-speed processing with multiple capping heads operating simultaneously on a rotating carousel.<\/p>\r\n\r\n<h2>Cap Types and Applications<\/h2>\r\n\r\n<p>Automatic capping machines process a wide range of <strong>closure types<\/strong>, each suited to specific products and containers:<\/p>\r\n\r\n<h3>Screw Caps<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Aluminum screw caps<\/strong> \u2014 used on glass containers for water, oil, spirits, and beverages<\/li>\r\n    <li><strong>Plastic screw caps<\/strong> \u2014 applied to plastic containers and drink cartons<\/li>\r\n    <li><strong>ROPP caps<\/strong> (Roll-On Pilfer-Proof) \u2014 tamper-evident closures for spirits and wine<\/li>\r\n    <li><strong>Sports caps<\/strong> \u2014 specialized closures for energy drinks and sports beverages<\/li>\r\n<\/ul>\r\n\r\n<h3>Cork Closures<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Straight cork<\/strong> \u2014 traditional closure for still wine, inserted flush with bottle neck<\/li>\r\n    <li><strong>Mushroom cork<\/strong> \u2014 used for sparkling wine, champagne, and spumante; protrudes from neck with <strong>wire cage<\/strong> (muselet) to contain internal pressure<\/li>\r\n    <li><strong>Synthetic cork<\/strong> \u2014 alternative closure offering consistent performance<\/li>\r\n<\/ul>\r\n\r\n<h3>Other Closure Types<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Crown caps<\/strong> \u2014 metal closures for beer and carbonated beverages<\/li>\r\n    <li><strong>Twist-off caps<\/strong> \u2014 convenient reclosable closures<\/li>\r\n    <li><strong>Pressure caps<\/strong> \u2014 designed for pressurized contents<\/li>\r\n    <li><strong>T-caps<\/strong> \u2014 decorative closures for spirits and liqueurs<\/li>\r\n<\/ul>\r\n\r\n<h2>Product-Specific Capping Solutions<\/h2>\r\n\r\n<p>Closure selection depends on the <strong>bottled product<\/strong> and <strong>container type<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Product<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Common Closures<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Container<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Still wine<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Straight cork, ROPP, screw cap<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sparkling wine \/ Champagne<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Mushroom cork with wire cage<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Spirits<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">ROPP, T-cap, mushroom cork<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Water \/ Soft drinks<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Plastic screw cap, sports cap<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Beer<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Crown cap, twist-off<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Oil<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Aluminum screw cap<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Children's beverages<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sports cap, screw cap (25-33cl formats)<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottle<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Capping Machine Configuration<\/h2>\r\n\r\n<p>Proper capping requires matching <strong>machine equipment<\/strong> to closure and bottle specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Capping heads<\/strong> \u2014 configured for specific closure diameter and type<\/li>\r\n    <li><strong>Cork dimensions<\/strong> \u2014 must match bottle neck specifications<\/li>\r\n    <li><strong>Star wheel format<\/strong> \u2014 sized for bottle diameter<\/li>\r\n    <li><strong>Descent channels<\/strong> \u2014 adjusted for cap dimensions<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>sparkling wine applications<\/strong>, capping machines include wire cage (muselet) application systems to secure mushroom corks against internal bottle pressure, preventing accidental cork ejection.<\/p>\r\n\r\n<h2>Leading Capping Machine Manufacturers<\/h2>\r\n\r\n<p>The market features established brands known for reliability and performance:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Arol<\/strong> \u2014 comprehensive range of capping solutions<\/li>\r\n    <li><strong>Bertolaso<\/strong> \u2014 specialized in wine and spirits closures<\/li>\r\n    <li><strong>Zalkin<\/strong> \u2014 high-speed rotary capping systems<\/li>\r\n<\/ul>\r\n\r\n<p>Used capping machines from these manufacturers offer <strong>proven technology<\/strong> with available spare parts and service support. <strong>ROPP capping machines<\/strong> and <strong>mushroom cork cappers<\/strong> remain among the most sought-after equipment in the secondary market.<\/p>","parent":0,"count":79,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":"TCA88","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":"TCBP70","year":{"value":"2007","label":"2007"},"notes":"","machine_type_as_text":"Kartonpacker"}],"fill_type":{"value":"1","label":"Aseptisch"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"7000","unit":{"value":"6","label":"L\/h"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/jr3s4mx408rmpmqiydkta\/AK98eGEvYQZCz043l3Dvw0U?rlkey=w4kqz19iar1chtit5kj9tnkym&st=296idoof&dl=0","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC555-de.pdf","company":748420,"neck_type":"","description":"<h2>Verwendete aseptische F\u00fcllleitung Tetra Pak A3 FLEX 1000SQ 7000 l\/h<\/h2>\n<h3>Allgemeine Beschreibung der Strecke<\/h3>\n<p>Die verwendete aseptische F\u00fclllinie Tetra Pak A3 FLEX 1000SQ 7000 l\/h bietet eine industrielle Konfiguration, die speziell f\u00fcr die sterile Bef\u00fcllung von fl\u00fcssigen Lebensmittelprodukten entwickelt wurde. Sie eignet sich besonders f\u00fcr empfindliche Produkte wie UHT-Milch und Fruchts\u00e4fte, die kontrollierte Verarbeitungsumgebungen erfordern. Au\u00dferdem arbeitet das System mit 1-Liter-Quadratbeh\u00e4ltern und erreicht eine Produktionskapazit\u00e4t von 7.000 Litern pro Stunde. Dadurch werden hohe mikrobiologische Qualit\u00e4tsstandards gew\u00e4hrleistet. In dieser Konfiguration spielt jede Maschine eine entscheidende Rolle bei der Aufrechterhaltung aseptischer Bedingungen von der Bef\u00fcllung bis zur Endverpackung.    <\/p>\n<h3>Aseptischer F\u00fcllstoff Tetra Pak A3 FLEX<\/h3>\n<p>Im Zentrum der gebrauchten aseptischen F\u00fclllinie Tetra Pak A3 FLEX 1000SQ 7000 l\/h f\u00fchrt der 2004 hergestellte Tetra Pak A3 FLEX-F\u00fcller (Version 100V) aseptische F\u00fcllung mit integriertem Sterilisationssystem, mikrobieller Barriere und pr\u00e4zisen Dosierungsmechanismen durch. Daher verarbeitet es pasteurisierte oder sterilisierte Produkte f\u00fcr eine l\u00e4ngere Haltbarkeit und h\u00e4lt sie intakt, ohne dass eine K\u00fchlung erforderlich ist. Dar\u00fcber hinaus sorgt der F\u00fcllstoff w\u00e4hrend des gesamten Zyklus f\u00fcr eine sterile Umgebung. Dar\u00fcber hinaus sorgt es f\u00fcr eine gleichm\u00e4\u00dfige Produktdosierung und eliminiert Variabilit\u00e4ten in der F\u00fcllungsleistung. Daher k\u00f6nnen Hersteller auf diese Ausr\u00fcstung vertrauen, um strenge Lebensmittelsicherheitsanforderungen zu erf\u00fcllen.    <\/p>\n<h3>Aseptischer Kondensator Tetra Pak TCA88<\/h3>\n<p>Die Linie beinhaltet au\u00dferdem den Tetra Pak TCA88 Kondensator, der 2006 gebaut wurde. Dieses Modul bringt Kunststoffkappen auf gef\u00fcllte Beh\u00e4lter mit Induktions- oder mechanischen Systemen, die eine hermetische Abdichtung in einer aseptischen Umgebung gew\u00e4hrleisten. Au\u00dferdem synchronisiert sich der Kondensator pr\u00e4zise mit dem F\u00fcller, um einen unterbrochenen Betrieb zu gew\u00e4hrleisten. Im Gegensatz zu herk\u00f6mmlichen Systemen verringert diese Integration das Kontaminationsrisiko nach der Bef\u00fcllung erheblich. Ebenso verf\u00fcgt der TCA88 \u00fcber integrierte Qualit\u00e4tskontrollfunktionen, die die Position und das Drehmoment jeder Kappe \u00fcberpr\u00fcfen. Tetra Pak entwarf die Einheit mit Sicherheitsmerkmalen wie Sicherungen und Fehler\u00fcberwachungssystemen, um die vollst\u00e4ndige Einhaltung der Industriestandards sicherzustellen.     <\/p>\n<h3>Kartonpacker TCBP70 verwendete aseptische Tetra Pak-F\u00fcllungslinie<\/h3>\n<p>Der Tetra Pak TCBP70 Packer, hergestellt 2007, verwaltet die Sekund\u00e4rverpackung. Dieses automatische System formt und f\u00fcllt gewellte Kartons mit Umschlag- oder vorgefertigten Kartonkonfigurationen. Ebenso arbeitet es mit vollst\u00e4ndig elektronischen Steuerungen, die eine Echtzeit-Anpassung und \u00dcberwachung erm\u00f6glichen. Daher unterst\u00fctzt die Maschine flexible Verpackungslayouts und schnelle Format\u00e4nderungen. Dar\u00fcber hinaus verf\u00fcgt der TCBP70 \u00fcber Sicherheitssysteme wie Lichtvorh\u00e4nge und Notstoppvorrichtungen. Wenn beispielsweise ein Bediener die bewachte Zone betritt, h\u00e4lt das System automatisch an, um Unf\u00e4lle zu verhindern. Dadurch bleibt der Verpackungsprozess sowohl effizient als auch sicher.      <\/p>\n<h3>Industrielle Anwendungen und betriebliche Vorteile<\/h3>\n<p>Die Used aseptic Filling Line Tetra Pak A3 FLEX 1000SQ 7000 l\/h richtet sich an Produzenten der Molkerei- und Getr\u00e4nkeindustrie, die aseptische Verpackungskapazit\u00e4ten ben\u00f6tigen. Zum Beispiel k\u00f6nnen Unternehmen, die Milch, pflanzenbasierte Getr\u00e4nke oder Fruchts\u00e4fte herstellen, von der F\u00e4higkeit der Produktlinie profitieren, die Sterilit\u00e4t ohne K\u00fchlkettenlogistik aufrechtzuerhalten. Tats\u00e4chlich erm\u00f6glicht die vollst\u00e4ndige Integration der Tetra Pak-Module den Herstellern, hohe Energieeffizienz, vollst\u00e4ndige Chargenr\u00fcckverfolgbarkeit und reduzierte Ausfallzeiten. Dar\u00fcber hinaus optimiert das 1-Liter-Quadratformat die Palettierung und den Transport. Dadurch k\u00f6nnen Unternehmen die Vertriebskosten senken und gleichzeitig die Markterwartungen erf\u00fcllen.    <\/p>\n<h3>Technische Schlussfolgerung der verwendeten aseptischen F\u00fcllleitung Tetra Pak A3 FLEX 1000SQ 7000 l\/h<\/h3>\n<p>Das modulare und kompakte Design der verwendeten aseptischen F\u00fcllleitung Tetra Pak A3 FLEX 1000SQ 7000 l\/h erm\u00f6glicht eine schnelle Installation und Inbetriebnahme. Daher passt sich die Linie sowohl an neue als auch an bestehende Produktionsanlagen gut an. Dar\u00fcber hinaus k\u00f6nnen Hersteller durch die Integration fortschrittlicher aseptischer Technologien und die Zuverl\u00e4ssigkeit von Tetra Pak eine hohe Leistung \u00fcber die Zeit gew\u00e4hrleisten. Abschlie\u00dfend stellt dieses System eine technisch fundierte Investition f\u00fcr Unternehmen dar, die maximale Hygiene, Effizienz und langfristige betriebliche Kontinuit\u00e4t anstreben   <\/p>\n"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/748583","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/users\/33"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/748583\/revisions"}],"predecessor-version":[{"id":785708,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/748583\/revisions\/785708"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media?parent=748583"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/container?post=748583"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/format?post=748583"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machine_types?post=748583"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/manufacturer?post=748583"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/type_of_product?post=748583"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}