{"id":744047,"date":"2025-03-12T11:49:47","date_gmt":"2025-03-12T09:49:47","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/gebrauchte-abfuellanlage-gai-fuer-stillwein-bis-1000-fl-h\/"},"modified":"2025-03-14T09:05:06","modified_gmt":"2025-03-14T08:05:06","slug":"gebrauchte-abfullanlage-gai-fur-stillwein-bis-1000-fl-h-lc542","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/gebrauchte-abfullanlage-gai-fur-stillwein-bis-1000-fl-h-lc542\/","title":{"rendered":"Gebrauchte Abf\u00fcllanlage GAI f\u00fcr Stillwein bis 1000 Fl\/h"},"author":32,"featured_media":0,"template":"","format":[1132,1158],"container":[],"machine_types":[7536],"manufacturer":[1911,2068],"type_of_product":[3026],"class_list":["post-744047","machines","type-machines","status-publish","hentry","format-0-33-l-de","format-1-l-de","machine_types-komplette-abfuellanlage","manufacturer-gai-de","manufacturer-meb-de","type_of_product-stillwein"],"acf":{"refno":"LC542","year":{"value":"1999","label":"1999"},"speed":"1000","condition":{"value":"1","label":"Betriebsfertig"},"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

Position in the Bottling Line<\/h2>\r\n\r\n

The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

    \r\n
  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

    How Filling Monoblocks Work<\/h2>\r\n\r\n

    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

      \r\n
    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

      Filling Requirements<\/h2>\r\n\r\n

      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

        \r\n
      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

        Monoblock Configurations<\/h2>\r\n\r\n

        Gripping Systems<\/h3>\r\n\r\n

        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

        Turret Configurations<\/h3>\r\n\r\n

        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

          \r\n
        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

          Filling Monoblock Types<\/h2>\r\n\r\n

          Isobaric Filling Monoblock<\/h3>\r\n\r\n

          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

          Key components:<\/p>\r\n\r\n

            \r\n
          • Pressurized storage tank<\/strong><\/li>\r\n
          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

            Advantages of isobaric systems:<\/p>\r\n\r\n

              \r\n
            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
            • Reduced foaming<\/strong> during filling<\/li>\r\n
            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Considerations:<\/p>\r\n\r\n

                \r\n
              • Higher construction and maintenance complexity<\/li>\r\n
              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                Gravity Filling Monoblock<\/h3>\r\n\r\n

                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                  \r\n
                • High vacuum chamber<\/strong> filling<\/li>\r\n
                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                  Characteristics:<\/p>\r\n\r\n

                    \r\n
                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                    PET Filling Monoblocks<\/h2>\r\n\r\n

                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                    Capping Section<\/h2>\r\n\r\n

                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":1911,"name":"GAI","slug":"gai-de","term_group":0,"term_taxonomy_id":1911,"taxonomy":"manufacturer","description":"","parent":0,"count":15,"filter":"raw"},"model":"8\/1","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                        This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                        Equipment Types Available<\/h2>\r\n\r\n

                        The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                        Container Handling<\/h3>\r\n\r\n
                          \r\n
                        • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                        • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                        • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                          Packaging Equipment<\/h3>\r\n\r\n
                            \r\n
                          • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                          • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                          • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                            Process Systems<\/h3>\r\n\r\n
                              \r\n
                            • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                            • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                            • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                              Utilities and Support<\/h3>\r\n\r\n
                                \r\n
                              • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                              • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                              • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                Equipment Availability<\/h2>\r\n\r\n

                                Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                  \r\n
                                • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                  Spare Parts Consideration<\/h2>\r\n\r\n

                                  For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                  Key spare parts categories:<\/p>\r\n\r\n

                                    \r\n
                                  • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                  • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                  • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                  • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":2068,"name":"MEB","slug":"meb-de","term_group":0,"term_taxonomy_id":2068,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"ADL10\/ S2","year":"","notes":"","machine_type_as_text":"Etikettier- und Verkapselungsmaschine"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                    This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                    Equipment Types Available<\/h2>\r\n\r\n

                                    The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                    Container Handling<\/h3>\r\n\r\n
                                      \r\n
                                    • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                    • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                    • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                      Packaging Equipment<\/h3>\r\n\r\n
                                        \r\n
                                      • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                      • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                      • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                        Process Systems<\/h3>\r\n\r\n
                                          \r\n
                                        • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                        • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                        • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                          Utilities and Support<\/h3>\r\n\r\n
                                            \r\n
                                          • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                          • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                          • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                            Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                            Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                            Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                            Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                            Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            Equipment Availability<\/h2>\r\n\r\n

                                            Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                              \r\n
                                            • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                            • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                            • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                            • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                              Spare Parts Consideration<\/h2>\r\n\r\n

                                              For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                              Key spare parts categories:<\/p>\r\n\r\n

                                                \r\n
                                              • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                              • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                              • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                              • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":1911,"name":"GAI","slug":"gai-de","term_group":0,"term_taxonomy_id":1911,"taxonomy":"manufacturer","description":"","parent":0,"count":15,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":"F\u00f6rderer"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                Equipment Types Available<\/h2>\r\n\r\n

                                                The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                Container Handling<\/h3>\r\n\r\n
                                                  \r\n
                                                • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                  Packaging Equipment<\/h3>\r\n\r\n
                                                    \r\n
                                                  • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                  • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                  • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                    Process Systems<\/h3>\r\n\r\n
                                                      \r\n
                                                    • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                    • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                    • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                      Utilities and Support<\/h3>\r\n\r\n
                                                        \r\n
                                                      • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                      • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                      • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                        Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                        Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                        Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                        Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                        Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                        Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                        Equipment Availability<\/h2>\r\n\r\n

                                                        Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                        • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                        • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                        • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                          Spare Parts Consideration<\/h2>\r\n\r\n

                                                          For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                          Key spare parts categories:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                          • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                          • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                          • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":1911,"name":"GAI","slug":"gai-de","term_group":0,"term_taxonomy_id":1911,"taxonomy":"manufacturer","description":"","parent":0,"count":15,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":"Akkumulationstabelle"}],"fill_type":{"value":"2","label":"Falldruckf\u00fcller"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/eqnde3xyu0nlhp4dsz8n5\/AI_a9anUQO4z8aoQ0nZjXfA?rlkey=rihp57qyjs0yo6kz0dlng4cdn&st=bavtumkc&dl=0","description":"

                                                            Gebrauchte Abf\u00fcllanlage GAI f\u00fcr Stillwein bis 1000 Fl\/h<\/h2>\n

                                                            Aufbau der Abf\u00fcllanlage der gebrauchten GAI-Abf\u00fcllanlage f\u00fcr Stillwein<\/h3>\n

                                                            Die Anlage arbeitet als vollautomatische Anlage, die Stillweine mit einer Leistung von bis zu 1000 Flaschen pro Stunde abf\u00fcllt. Das System sorgt somit f\u00fcr einen reibungslosen Prozess, indem es einen GAI-F\u00fcll- und Verkork-Monoblock, eine Etikettier- und Verschlie\u00dfmaschine MEB ADL10 S2 und ein integriertes F\u00f6rdersystem umfasst, das einen kontinuierlichen Betrieb garantiert. Dar\u00fcber hinaus ist jede Komponente auf Effizienz und Zuverl\u00e4ssigkeit ausgelegt. <\/p>\n

                                                            GAI F\u00fcll- und Verkorkungs-Monoblock<\/h3>\n

                                                            Diese Abf\u00fcllanlage f\u00fcr stillen Wein verf\u00fcgt \u00fcber einen GAI-Monoblock, der Flaschen in einer einzigen Einheit abf\u00fcllt und verschlie\u00dft. Konkret verwendet das Abf\u00fcllsystem acht F\u00fcllventile, die unter Vakuum arbeiten, um die Effizienz zu optimieren und damit die Produktoxidation zu reduzieren. <\/p>\n

                                                            Dar\u00fcber hinaus umfasst das Verkorkungssystem einen Einkopfverkorker, der f\u00fcr gerade Korken ausgelegt ist, und ein Inertgasdosiersystem. Insbesondere injiziert dieses System Inertgas, um die Sauerstoffbelastung zu minimieren. Auf diese Weise bleiben die organoleptischen Eigenschaften des Weins bei gleichbleibender Qualit\u00e4t erhalten. <\/p>\n

                                                            MEB ADL10 S2 Etikettier- und Verkapselungsmaschine<\/h3>\n

                                                            Die MEB ADL10 S2 in der gebrauchten Abf\u00fcllanlage GAI f\u00fcr Stillwein bis 1000 Fl\/h appliziert selbstklebende Etiketten pr\u00e4zise. Zur Veranschaulichung umfasst das System zwei Etikettierstationen, eine f\u00fcr das vordere Etikett und eine f\u00fcr das hintere Etikett, um eine korrekte Ausrichtung zu gew\u00e4hrleisten. Dar\u00fcber hinaus spendet und schrumpft das automatische Verkapselungssystem die Kapseln auf jede Flasche und fixiert sie mit Pr\u00e4zision. <\/p>\n

                                                            Synchronisierung von F\u00f6rderband und Prozess<\/h3>\n

                                                            Die gebrauchte Abf\u00fcllanlage GAI f\u00fcr Stillwein bis 1000 Fl\/h verwendet ein integriertes F\u00f6rderband, um alle Einheiten zu verbinden. Ebenso enth\u00e4lt es einen Akkumulationstisch f\u00fcr fertige Flaschen, der die Produktion rationalisiert. Dar\u00fcber hinaus stellen Drehzahlregler die F\u00fcll-, Verkork-, Etikettier- und Verkapselungsschritte ein und synchronisieren sie, um einen reibungslosen Betrieb zu gew\u00e4hrleisten. <\/p>\n

                                                            Dadurch arbeitet das gesamte System effizient und die Ausfallzeiten werden minimiert. Ebenso erm\u00f6glicht die Automatisierung schnelle Anpassungen, was die Gesamtproduktivit\u00e4t verbessert. <\/p>\n

                                                            Materialien und Einhaltung gesetzlicher Vorschriften in der gebrauchten GAI-Abf\u00fcllanlage f\u00fcr Stillwein<\/h3>\n

                                                            Die gebrauchte Abf\u00fcllanlage GAI f\u00fcr stillen Wein bis 1000 Fl\/h besteht aus Edelstahl und verf\u00fcgt \u00fcber Plexiglas-Schutzvorrichtungen, die den CE-Vorschriften entsprechen. Mit anderen Worten: Die Materialien sorgen f\u00fcr hohe Hygienestandards, Betriebssicherheit und Langlebigkeit. <\/p>\n

                                                            Dar\u00fcber hinaus garantiert diese Konformit\u00e4t, dass das Ger\u00e4t den Sicherheitsstandards der Branche entspricht. Folglich k\u00f6nnen sich die Betreiber auf eine sichere und effiziente Leistung verlassen. <\/p>\n

                                                            Technische Spezifikationen und Kompatibilit\u00e4t<\/h3>\n
                                                              \n
                                                            • Produktionskapazit\u00e4t: ca. 1000 Flaschen pro Stunde.<\/li>\n
                                                            • Verkorkungssystem: gerader Kork.<\/li>\n
                                                            • Kompatible Gebindetypen: Glasflaschen von 330 ml bis 1 Liter.<\/li>\n<\/ul>\n

                                                              Somit bietet die gebrauchte Abf\u00fcllanlage GAI f\u00fcr Stillwein bis 1000 Fl\/h eine effiziente und vielseitige L\u00f6sung f\u00fcr die Stillweinproduktion. Letztendlich sorgt es f\u00fcr ein optimiertes Abf\u00fcllprozessmanagement bei gleichzeitiger Einhaltung hoher Standards in Bezug auf Qualit\u00e4t und Zuverl\u00e4ssigkeit. <\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC542-de.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/744047","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/744047\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media?parent=744047"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/container?post=744047"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/format?post=744047"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machine_types?post=744047"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/manufacturer?post=744047"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/type_of_product?post=744047"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}