{"id":740065,"date":"2020-11-20T09:35:45","date_gmt":"2020-11-20T07:35:45","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=740065"},"modified":"2025-01-21T10:00:34","modified_gmt":"2025-01-21T09:00:34","slug":"gebrauchte-abf%c3%bclllinie-f%c3%bcr-milch-in-pet-flaschen-und-joghurt-in-glasbeh%c3%a4ltern-baujahr-2005-lc527","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/gebrauchte-abf%c3%bclllinie-f%c3%bcr-milch-in-pet-flaschen-und-joghurt-in-glasbeh%c3%a4ltern-baujahr-2005-lc527\/","title":{"rendered":"Gebrauchte Abf\u00fclllinie f\u00fcr Milch in PET-Flaschen und Joghurt in Glasbeh\u00e4ltern, Baujahr 2005"},"author":32,"featured_media":0,"template":"","format":[13841,1101,1158],"container":[3030,3086],"machine_types":[7536],"manufacturer":[13731,11949,3378],"type_of_product":[3016],"class_list":["post-740065","machines","type-machines","status-publish","hentry","container-glasflasche","container-pet-de","format-0-125-l-de","format-0-5-l-de","format-1-l-de","machine_types-komplette-abfuellanlage","manufacturer-ae-conveyor-systems-de","manufacturer-packlab-de","manufacturer-weightpack-de","type_of_product-milchprodukte"],"acf":{"refno":"LC527","year":{"value":"2005","label":"2005"},"speed":"2500","fill_type":{"value":"6","label":"Gewicht"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/sci72vtx4910sk3qyviut\/AISrCcbN1J7fvFkwm1bPP9c?rlkey=a6x35v33ss1je4oznp347z1ew&st=azjg9y82&dl=0","neck_type":"","crmed":false,"description":"Gebrauchte Abf\u00fclllinie f\u00fcr Milch in PET-Flaschen und Joghurt in Glasbeh\u00e4ltern Baujahr 2005<\/h2>\n
Diese Linie umfasst einen Weightpack-F\u00fcll-Monoblock, Modell WET 8-8-4-282. Ingenieure bauten dieses System im Jahr 2005, um eine hohe Betriebseffizienz und pr\u00e4zises Abf\u00fcllen von Milchprodukten zu gew\u00e4hrleisten. Die Linie f\u00fcllt 2500 PET-Flaschen mit Milch und 4500 Joghurtgl\u00e4ser \u00e0 125 g pro Zyklus.<\/strong><\/p>\nSpezifikationen des F\u00fcllsystems<\/strong><\/h3>\nDer F\u00fcll-Monoblock arbeitet mit spezifischen Formaten: 0,5-Liter- und 1,0-Liter-PET-Flaschen f\u00fcr Milch sowie 125-g-Gl\u00e4ser f\u00fcr Joghurt. Zudem verf\u00fcgt die Maschine \u00fcber Sicherheitsvorrichtungen, um die Sicherheit der Bediener w\u00e4hrend des Abf\u00fcllprozesses zu gew\u00e4hrleisten.<\/p>\n
Dar\u00fcber hinaus nutzt der Abf\u00fcllprozess eine Sp\u00fclanlage mit 8 Greifern und eine Ozonbehandlung zur Desinfektion der Beh\u00e4lter. Der F\u00fcller verwendet 6 K\u00f6pfe mit Schwerkraft-F\u00fclltechnologie und mobilen D\u00fcsen, um den Produktfluss zu optimieren und das Kontaminationsrisiko zu minimieren.<\/p>\n
Es werden zwei verschiedene Verschlussarten verwendet. Ein 38-mm-Schraubverschluss f\u00fcr PET-Flaschen in verschiedenen Gr\u00f6\u00dfen.<\/p>\n
Alternativ kann durch den Wechsel des Verschlusskopfes ein Pressverschluss verwendet werden, z. B. ein 56-mm-Verschluss f\u00fcr Glasbeh\u00e4lter.<\/p>\n
Etikettiersystem in der Abf\u00fclllinie f\u00fcr Milch und Joghurt<\/strong><\/h3>\nDie installierte Etikettiermaschine, ein Packlab-Modell WINC CWT 40 aus dem Jahr 2005, verf\u00fcgt ebenfalls \u00fcber Sicherheitsvorrichtungen und tr\u00e4gt selbstklebende Etiketten auf. Ein fotoelektrisches Zentriersystem sorgt f\u00fcr die pr\u00e4zise Platzierung der Etiketten auf den Beh\u00e4ltern. Zudem k\u00f6nnen Bediener den Etikettenkopf manuell an verschiedene Formate anpassen. Ein Siemens-PLC steuert den gesamten Prozess und gew\u00e4hrleistet zuverl\u00e4ssigen und konsistenten Betrieb.<\/p>\n
Zus\u00e4tzliche Merkmale der Linie<\/strong><\/h3>\nEbenso wichtig ist, dass die gebrauchte Abf\u00fclllinie f\u00fcr Milch in PET-Flaschen und Joghurt in Glasbeh\u00e4ltern, Baujahr 2005, \u00fcber einen abschlie\u00dfenden Ansammeltisch verf\u00fcgt, der einen kontinuierlichen Produktionsfluss aufrechterh\u00e4lt und Maschinenstillst\u00e4nde reduziert. Die Linie ist vollst\u00e4ndig einsatzbereit und kann sofort installiert und verwendet werden.<\/p>\n
Fazit zur Abf\u00fclllinie f\u00fcr Milch und Joghurt<\/strong><\/h3>\nAngesichts der Konfiguration und der fortschrittlichen technischen Merkmale bietet diese Linie eine effiziente L\u00f6sung f\u00fcr die Produktion von Milch und Joghurt, w\u00e4hrend sie hohe Standards in Bezug auf Hygiene, Sicherheit und Pr\u00e4zision einh\u00e4lt. Insbesondere die Ozondesinfektionssysteme, die Schwerkraft-F\u00fcllelemente und die zuverl\u00e4ssigen Automatisierungskomponenten machen sie zu einer geeigneten Wahl f\u00fcr Produktionsumgebungen, die hohe Qualit\u00e4t und Produktivit\u00e4t erfordern. Dar\u00fcber hinaus tragen diese Merkmale zur langfristigen Zuverl\u00e4ssigkeit und Effizienz bei.<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC527-de.pdf","machine_number":"527","machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"
A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\nPosition in the Bottling Line<\/h2>\r\n\r\n
The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n\r\n - Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
- PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n
How Filling Monoblocks Work<\/h2>\r\n\r\n
The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n\r\n - Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
- Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
- Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
- Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
- Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
- Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n
Filling Requirements<\/h2>\r\n\r\n
Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n
\r\n - Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
- Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
- Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
- Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n
The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\nMonoblock Configurations<\/h2>\r\n\r\nGripping Systems<\/h3>\r\n\r\n
Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n | Gripping Type<\/th>\r\n | Construction<\/th>\r\n | Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n |
\r\n \r\n Bottom grip (deep grip)<\/strong><\/td>\r\n | Steel and aluminum<\/td>\r\n | Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n | \r\n Neck grip<\/strong><\/td>\r\n | 304 stainless steel<\/td>\r\n | PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\nTurret Configurations<\/h3>\r\n\r\nFilling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n\r\n - Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
- Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
- Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n
Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\nFilling Monoblock Types<\/h2>\r\n\r\nIsobaric Filling Monoblock<\/h3>\r\n\r\nThe isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\nKey components:<\/p>\r\n\r\n \r\n - Pressurized storage tank<\/strong><\/li>\r\n
- Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
- Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
- Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n
Advantages of isobaric systems:<\/p>\r\n\r\n \r\n - Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
- Reduced foaming<\/strong> during filling<\/li>\r\n
- Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n
Considerations:<\/p>\r\n\r\n \r\n - Higher construction and maintenance complexity<\/li>\r\n
- Requires continuous pressure monitoring<\/strong><\/li>\r\n
- More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n
Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\nGravity Filling Monoblock<\/h3>\r\n\r\nGravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\nIdeal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\nFilling Monoblock for Edible Oil<\/h3>\r\n\r\nThe triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n\r\n - High vacuum chamber<\/strong> filling<\/li>\r\n
- Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n
Characteristics:<\/p>\r\n\r\n \r\n - Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
- Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
- Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
- Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n
PET Filling Monoblocks<\/h2>\r\n\r\nMonoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\nPET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\nCapping Section<\/h2>\r\n\r\nThe capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n\r\n - Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
- Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
- Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n
After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\nMechanical vs. Electronic Filling Machines<\/h2>\r\n\r\nWhen purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n | Type<\/th>\r\n | Advantages<\/th>\r\n | Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n | \r\n \r\n Mechanical<\/strong><\/td>\r\n | Easier to operate and maintain<\/td>\r\n | Less adjustment flexibility<\/td>\r\n <\/tr>\r\n | \r\n Electronic<\/strong><\/td>\r\n | Greater versatility; more production adjustments<\/td>\r\n | Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\nPurchasing Used Filling Monoblocks<\/h2>\r\n\r\nUsed filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n\r\n - Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
- Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
- Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
- Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
- Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
- Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":3378,"name":"Weightpack","slug":"weightpack-de","term_group":0,"term_taxonomy_id":3378,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"WFT 8-8-4-282","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"
A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\nLabeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n Types of Labeling Machines<\/h2>\r\n\r\nLinear vs. Rotary Configuration<\/h3>\r\n\r\nMachine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n | Configuration<\/th>\r\n | Speed Range<\/th>\r\n | Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n | \r\n \r\n Linear<\/strong><\/td>\r\n | Low to medium volumes<\/td>\r\n | Compact footprint requirements<\/td>\r\n <\/tr>\r\n | \r\n Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\nLabeling Technologies<\/h2>\r\n\r\nSelf-Adhesive Labeling Machines<\/h3>\r\n\r\nSelf-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\nOperating principle:<\/p>\r\n\r\n \r\n - Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
- Reel installed on a dispensing unit<\/strong><\/li>\r\n
- Labels release at the precise point of bottle passage<\/li>\r\n
- Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n
Advantages:<\/p>\r\n\r\n \r\n - Medium-high speed<\/strong> production capability<\/li>\r\n
- Minimal format conversion<\/strong> and maintenance<\/li>\r\n
- Labels containers of any size, material, and shape<\/strong><\/li>\r\n
- Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n
Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\nRoll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\nOperating principle:<\/p>\r\n\r\n \r\n - Continuous plastic film<\/strong> with printed labels<\/li>\r\n
- Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
- Hot glue<\/strong> applied to label backs<\/li>\r\n
- Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n
Advantages:<\/p>\r\n\r\n \r\n - Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
- High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
- 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
- Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
- Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
- Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n
Considerations:<\/p>\r\n\r\n \r\n - Requires more cleaning and maintenance<\/strong><\/li>\r\n
- Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
- Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n
Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\nPre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\nOperating principle:<\/p>\r\n\r\n \r\n | | | | | | | | | |