{"id":739458,"date":"2020-08-06T08:59:13","date_gmt":"2020-08-06T06:59:13","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&#038;p=739458"},"modified":"2025-01-10T13:13:47","modified_gmt":"2025-01-10T12:13:47","slug":"gebrauchte-doypack-abf%c3%bcllmaschine-bossar-b-2500-r66","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/gebrauchte-doypack-abf%c3%bcllmaschine-bossar-b-2500-r66\/","title":{"rendered":"Gebrauchte Doypack-Abf\u00fcllmaschine Bossar B 2500"},"author":32,"featured_media":0,"template":"","format":[3240,1101],"container":[3092],"machine_types":[7551],"manufacturer":[13832],"type_of_product":[12785,3016,3018,11982],"class_list":["post-739458","machines","type-machines","status-publish","hentry","container-beutel","format-0-2-l-de","format-0-5-l-de","machine_types-abfuellmaschine","manufacturer-bossar-de","type_of_product-aufstriche-und-sosen","type_of_product-milchprodukte","type_of_product-saft","type_of_product-trinkfertig"],"acf":{"refno":"R66","year":{"value":"2000","label":"2000"},"speed":"6000","rotation_direction":{"value":"0","label":"Im Uhrzeigersinn"},"machine":[{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"<p>A <strong>filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the <strong>physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all <strong>health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n<p>During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n<h2>Types of Filling Machines<\/h2>\r\n\r\n<h3>Linear Filling Machines<\/h3>\r\n\r\n<p><strong>Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require <strong>less floor space<\/strong> and represent a <strong>lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n<h3>Rotary Filling Machines<\/h3>\r\n\r\n<p><strong>Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering <strong>higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n<h2>Filling Methods<\/h2>\r\n\r\n<p>Different products require specific <strong>filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n<h3>Gravity Filling (Slight Depression)<\/h3>\r\n\r\n<p><strong>Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a <strong>vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n<p>After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. <strong>Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n<h3>Vacuum (Depression) Filling<\/h3>\r\n\r\n<p>In <strong>vacuum filling<\/strong>, the filling nozzle seals the empty container and a <strong>vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n<h3>Volumetric Filling<\/h3>\r\n\r\n<p><strong>Volumetric filling<\/strong> precisely measures liquid volume using a <strong>magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products requiring <strong>precise volume control<\/strong><\/p>\r\n\r\n<h3>Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n<p><strong>Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n    <li>No degassing required at various production stages<\/li>\r\n    <li><strong>Zero oxygen increase<\/strong> in wine<\/li>\r\n    <li>Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>champagne<\/strong>, <strong>spumante<\/strong>, <strong>sparkling wines<\/strong>, <strong>carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n<h3>Hot Filling<\/h3>\r\n\r\n<p><strong>Hot filling<\/strong> processes products at temperatures between <strong>80\u00b0C and 85\u00b0C<\/strong>, followed by <strong>nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products with <strong>7-10 day shelf life<\/strong> \u2014 <strong>tomato pur\u00e9e<\/strong>, <strong>fruit juices<\/strong> with high organic content, <strong>milk<\/strong>, <strong>cream<\/strong><\/p>\r\n\r\n<h3>Aseptic Filling<\/h3>\r\n\r\n<p><strong>Aseptic filling<\/strong> operates in a completely <strong>sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n<h2>Filling Methods Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Method<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Principle<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Applications<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Gravity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Gravitational flow with vent tube<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Still wine, liqueurs, spirits<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Vacuum<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Vacuum pump creates depression<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits (aroma preservation)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Volumetric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Magnetic flow meter measurement<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Precise volume applications<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Isobaric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Equal pressure tank\/bottle<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carbonated drinks, sparkling wine<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Hot fill<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">80-85\u00b0C with nitrogen injection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Juices, pur\u00e9es, dairy<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Aseptic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterile sealed environment<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sensitive products, long shelf life<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Filling Machine Construction<\/h2>\r\n\r\n<p>The <strong>filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n    <li><strong>Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n    <li><strong>Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n    <li>Variable number of <strong>filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n<p>Regular <strong>scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n<h2>Filling Monoblocks<\/h2>\r\n\r\n<p>A <strong>filling monoblock<\/strong> (or <strong>triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n    <li><strong>Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n    <li><strong>Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n<p>The monoblock handles three essential bottling functions: <strong>rinsing<\/strong>, <strong>filling<\/strong>, and <strong>capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n<h2>Purchasing Used Filling Machines<\/h2>\r\n\r\n<p>Used filling machines offer significant advantages for bottling operations, with potential savings of <strong>35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n<p>Common reasons for upgrading filling equipment include <strong>increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":13832,"name":"BOSSAR","slug":"bossar-de","term_group":0,"term_taxonomy_id":13832,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"B2500 L\/STU-1","year":"","notes":"","machine_type_as_text":""}],"fill_type":{"value":"6","label":"Gewicht"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":true,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/l84y6vovwet381ncm9s9j\/h?rlkey=godi6n6l9t1heae5w3980koop&dl=0","neck_type":"","description":"<h2>Gebrauchte Doypack-Abf\u00fcllmaschine Bossar B 2500<\/h2>\n<h3>Einf\u00fchrung und strukturelle Zusammensetzung<\/h3>\n<p>Im Bereich der technischen L\u00f6sungen f\u00fcr Verpackungen stellt die gebrauchte Doypack-Abf\u00fcllmaschine Bossar B 2500 eine fortschrittliche Ausr\u00fcstung dar, die sich durch ihre Konstruktion und hohe Funktionalit\u00e4t auszeichnet. Die Bossar B 2500 ist eine horizontale Maschine, genauer gesagt das Modell B2500 L\/STU-1. Diese Bezeichnung unterstreicht ihre F\u00e4higkeit, in einer horizontalen Anordnung zu arbeiten, was f\u00fcr bestimmte Verpackungsarten essenziell ist und eine konstante Produktionseffizienz gew\u00e4hrleistet. Die Abf\u00fclllinie verarbeitet verschiedene Formate von 200 ml bis 1 l.<\/p>\n<p>Ein wesentlicher Bestandteil ihrer Architektur ist die Wahl von Edelstahl f\u00fcr die gesamte Maschinenbasis. Dieses Material bietet nicht nur eine hohe Korrosionsbest\u00e4ndigkeit, sondern sorgt auch f\u00fcr eine stabile und widerstandsf\u00e4hige Struktur, die in industriellen Umgebungen, in denen Haltbarkeit und mechanische Belastbarkeit entscheidend sind, unverzichtbar ist.<\/p>\n<h3>Sensortechnologie und Antriebssystem der Doypack-Abf\u00fcllmaschine Bossar B 2500<\/h3>\n<p>Die gebrauchte Doypack-Abf\u00fcllmaschine Bossar B 2500 integriert ein fortschrittliches Sensorsystem, insbesondere einen Foto-Sensor, der eine pr\u00e4zise Steuerung des Abf\u00fcllprozesses erm\u00f6glicht. Seine Hauptfunktion besteht darin, die korrekte Positionierung des Verpackungsmaterials zu \u00fcberpr\u00fcfen, um Fehler zu vermeiden, die zu Ausschuss oder Produktionsm\u00e4ngeln f\u00fchren k\u00f6nnten. Diese Technologie stellt einen qualitativen Fortschritt gegen\u00fcber traditionellen Methoden dar und bietet eine h\u00f6here Betriebssicherheit.<\/p>\n<p>Zus\u00e4tzlich zum Sensor ist die Maschine mit einem Auslauf-F\u00f6rderband ausgestattet. Dieses spielt eine entscheidende Rolle im Produktionsprozess, da es den kontinuierlichen Materialfluss durch die Maschine sicherstellt und Unterbrechungen oder St\u00f6rungen vermeidet, die den gesamten Produktionszyklus beeintr\u00e4chtigen k\u00f6nnten. Die Integration dieses F\u00f6rderbands unterstreicht die technische Raffinesse der Bossar B 2500.<\/p>\n<h3>Vielseitige Dosiersysteme und Anwendungen<\/h3>\n<p>Ein zentraler Bestandteil des F\u00fcllprozesses ist das Dosiersystem. Die Maschine verwendet ein Kolben-Dosiersystem, das pr\u00e4zise Produktmengen in jedem Zyklus abgibt. Dies gew\u00e4hrleistet eine gleichbleibende Dosierung und bewahrt die Produktintegrit\u00e4t.<\/p>\n<p>Dosierd\u00fcsen sind speziell f\u00fcr fl\u00fcssige Produkte konzipiert.<\/p>\n<p>D\u00fcsenaufs\u00e4tze sind f\u00fcr past\u00f6se Produkte ausgelegt.<\/p>\n<p>Diese Flexibilit\u00e4t erm\u00f6glicht der Maschine, eine breite Palette von Materialien zu verarbeiten und sich an unterschiedliche Produktionsanforderungen anzupassen.<\/p>\n<p>Ein weiteres herausragendes Merkmal der Bossar B 2500 ist das Korrektursystem f\u00fcr die Folienkante. Diese Funktion sorgt f\u00fcr die korrekte Spannung und Ausrichtung der Verpackungsfolie w\u00e4hrend des gesamten Prozesses, um Besch\u00e4digungen und Unregelm\u00e4\u00dfigkeiten zu vermeiden.<\/p>\n<h3>Fazit und abschlie\u00dfende \u00dcberlegungen<\/h3>\n<p>Die gebrauchte Doypack-Abf\u00fcllmaschine Bossar B 2500 ist mehr als nur eine mechanische Baugruppe \u2013 sie ist das Ergebnis jahrzehntelanger Innovation in der Abf\u00fclltechnologie f\u00fcr Doypacks. Es ist erw\u00e4hnenswert, dass Bossar, der urspr\u00fcngliche Hersteller dieser Linie, k\u00fcrzlich von SIG \u00fcbernommen wurde. Dies hat jedoch keine Auswirkungen auf die Leistung oder Zuverl\u00e4ssigkeit der Maschine, da sie weiterhin ihre technischen Spezifikationen erf\u00fcllt und Spitzenleistungen in ihrer Kategorie bietet.<\/p>\n<p>Mit der Wahl der gebrauchten Bossar B 2500 Doypack-Abf\u00fcllmaschine sichern sich Produktionsbetriebe einen optimierten und qualitativ hochwertigen Abf\u00fcllprozess. Diese Maschine repr\u00e4sentiert den h\u00f6chsten Standard in der Abf\u00fcll- und Verpackungstechnologie und bietet eine zuverl\u00e4ssige L\u00f6sung f\u00fcr Unternehmen, die Effizienz und Qualit\u00e4t in ihrer Produktion maximieren m\u00f6chten.<\/p>\n","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/R66-de.pdf","machine_number":"66","condition":{"value":"3","label":"Verkauft"}},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/739458","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/739458\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media?parent=739458"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/container?post=739458"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/format?post=739458"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machine_types?post=739458"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/manufacturer?post=739458"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/type_of_product?post=739458"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}