{"id":739449,"date":"2020-10-30T09:04:01","date_gmt":"2020-10-30T07:04:01","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=739449"},"modified":"2025-03-12T08:34:14","modified_gmt":"2025-03-12T07:34:14","slug":"gebrauchte-abf%c3%bclllinie-specijalka-f%c3%bcr-kohlens%c3%a4urehaltige-getr%c3%a4nke-3000-flh-lc509","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/gebrauchte-abf%c3%bclllinie-specijalka-f%c3%bcr-kohlens%c3%a4urehaltige-getr%c3%a4nke-3000-flh-lc509\/","title":{"rendered":"Gebrauchte Abf\u00fclllinie SPECIJALKA f\u00fcr kohlens\u00e4urehaltige Getr\u00e4nke, 3000 Fl\/h"},"author":32,"featured_media":0,"template":"","format":[1101,1167,1170],"container":[3030,3086],"machine_types":[7536],"manufacturer":[11249],"type_of_product":[3022,3021,3029],"class_list":["post-739449","machines","type-machines","status-publish","hentry","container-glasflasche","container-pet-de","format-0-5-l-de","format-1-5-l-de","format-2-l-de","machine_types-komplette-abfuellanlage","manufacturer-specijalka-de","type_of_product-karbonisiertes-wasser","type_of_product-softdrinks","type_of_product-wasser"],"acf":{"refno":"LC509","year":{"value":"2008","label":"2008"},"speed":"3000","fill_type":{"value":"5","label":"Isobarisch"},"isobaric":true,"company":677122,"neck_type":"28 mm","custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/0ble27jtcrqfdezlz0mlm\/AMH1IL-DM0c2JIf919_-0Vk?rlkey=iruydl0lotd8ocme5izs7ljm7&st=lqlthboj&dl=0","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC509-de.pdf","machine_number":"509","machine":[{"machine_type":{"term_id":208,"name":"Rinsing Machine","slug":"used-rinsing-machine","term_group":0,"term_taxonomy_id":208,"taxonomy":"machine_types","description":"

A rinsing machine<\/strong> sterilizes the interior of bottles before filling, removing impurities<\/strong>, dust<\/strong>, and foreign bodies<\/strong> that may have entered containers during storage or transport. As the first processing machine bottles encounter after loading onto the line, the rinser ensures containers are sterile and ready for filling<\/strong>.<\/p>\r\n\r\n

How Rinsing Machines Work<\/h2>\r\n\r\n

The automatic rinsing process<\/strong> follows a precise sequence:<\/p>\r\n\r\n

    \r\n
  1. Bottle infeed<\/strong> \u2014 bottles arrive in single file via conveyor belt sized to bottle format<\/li>\r\n
  2. Auger positioning<\/strong> \u2014 worm screw spaces bottles at equal distances<\/li>\r\n
  3. Star wheel transfer<\/strong> \u2014 aligns bottles for processing<\/li>\r\n
  4. Clamp engagement<\/strong> \u2014 grips bottle neck and inverts container<\/li>\r\n
  5. Rinsing<\/strong> \u2014 nozzle enters bottle neck; high-pressure spray of peracetic acid<\/strong>, water, or disinfectant removes foreign bodies<\/li>\r\n
  6. Drying<\/strong> \u2014 strong jet of filtered compressed air<\/strong> dries interior instantly<\/li>\r\n
  7. Repositioning<\/strong> \u2014 bottle returns to upright position<\/li>\r\n
  8. Discharge<\/strong> \u2014 bottle transfers to conveyor system toward filling station<\/li>\r\n<\/ol>\r\n\r\n

    Rinsing Machine Configurations<\/h2>\r\n\r\n

    Rinsing machines<\/strong> offer various configurations to accommodate different bottle formats and production requirements:<\/p>\r\n\r\n

    Adjustable Components<\/h3>\r\n\r\n
      \r\n
    • Rotating head height<\/strong> \u2014 adjusts to bottle height in use<\/li>\r\n
    • Stars and augers<\/strong> \u2014 format-specific parts for different bottle sizes<\/li>\r\n
    • Clamp quantity<\/strong> \u2014 varies based on production speed requirements<\/li>\r\n<\/ul>\r\n\r\n

      Rinsing Circuit Options<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
      Configuration<\/th>\r\n Description<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
      Single circuit<\/strong><\/td>\r\n One cleaning medium for interior rinsing<\/td>\r\n <\/tr>\r\n
      Dual circuit<\/strong><\/td>\r\n Two separate cleaning media for enhanced sterilization<\/td>\r\n <\/tr>\r\n
      Fixed nozzle<\/strong><\/td>\r\n Spray from fixed position outside bottle<\/td>\r\n <\/tr>\r\n
      Insertable nozzle<\/strong><\/td>\r\n Nozzle enters bottle for thorough interior coverage<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

      Bottle Format Compatibility<\/h2>\r\n\r\n

      Rinsing machines accommodate diverse bottle formats<\/strong> through changeover parts:<\/p>\r\n\r\n

        \r\n
      • Sparkling wine bottles<\/strong> \u2014 heavier construction, specific neck profiles<\/li>\r\n
      • Table wine bottles<\/strong> \u2014 standard long-neck formats<\/li>\r\n
      • Small formats<\/strong> \u2014 250 ml and similar sizes<\/li>\r\n
      • Large formats<\/strong> \u2014 up to 2 liters and beyond<\/li>\r\n<\/ul>\r\n\r\n

        All format-specific components (stars<\/strong>, augers<\/strong>, clamps<\/strong>, height settings<\/strong>) must match the bottle dimensions being processed.<\/p>\r\n\r\n

        Rinsing Media<\/h2>\r\n\r\n

        Different products are used for bottle interior cleaning depending on application and hygiene requirements:<\/p>\r\n\r\n

          \r\n
        • Peracetic acid<\/strong> \u2014 powerful disinfectant for sterilization<\/li>\r\n
        • Water<\/strong> \u2014 standard rinsing for new bottles<\/li>\r\n
        • Other disinfectants<\/strong> \u2014 application-specific sanitizing agents<\/li>\r\n
        • Filtered compressed air<\/strong> \u2014 final drying stage<\/li>\r\n<\/ul>\r\n\r\n

          Leading Rinsing Machine Manufacturers<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
          AVE Technologies<\/strong><\/td>\r\n 60+ years market presence; serves 60 countries internationally<\/td>\r\n <\/tr>\r\n
          WAB<\/strong><\/td>\r\n Sterilization, blowing, and rinsing systems (founded 1996)<\/td>\r\n <\/tr>\r\n
          Bertolaso<\/strong><\/td>\r\n Wine, spirits, beer, juice bottling systems (active since 1880, Verona)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Used rinsing machines from these manufacturers offer proven reliability<\/strong> with available spare parts and service support for still and sparkling wine, spirits, beer, fruit juices, water, and beverages.<\/p>","parent":0,"count":36,"filter":"raw"},"manufacturer":{"term_id":11249,"name":"SPECIJALKA","slug":"specijalka-de","term_group":0,"term_taxonomy_id":11249,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

          A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

          Position in the Bottling Line<\/h2>\r\n\r\n

          The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

            \r\n
          • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
          • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

            How Filling Monoblocks Work<\/h2>\r\n\r\n

            The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

              \r\n
            1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
            2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
            3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
            4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
            5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
            6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

              Filling Requirements<\/h2>\r\n\r\n

              Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

                \r\n
              • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
              • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
              • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
              • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

                The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

                Monoblock Configurations<\/h2>\r\n\r\n

                Gripping Systems<\/h3>\r\n\r\n

                Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
                Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

                Turret Configurations<\/h3>\r\n\r\n

                Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

                  \r\n
                • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
                • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
                • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

                  Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

                  Filling Monoblock Types<\/h2>\r\n\r\n

                  Isobaric Filling Monoblock<\/h3>\r\n\r\n

                  The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

                  Key components:<\/p>\r\n\r\n

                    \r\n
                  • Pressurized storage tank<\/strong><\/li>\r\n
                  • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
                  • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
                  • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                    Advantages of isobaric systems:<\/p>\r\n\r\n

                      \r\n
                    • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                    • Reduced foaming<\/strong> during filling<\/li>\r\n
                    • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                      Considerations:<\/p>\r\n\r\n

                        \r\n
                      • Higher construction and maintenance complexity<\/li>\r\n
                      • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                      • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                        Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                        Gravity Filling Monoblock<\/h3>\r\n\r\n

                        Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                        Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                        Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                        The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                          \r\n
                        • High vacuum chamber<\/strong> filling<\/li>\r\n
                        • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                          Characteristics:<\/p>\r\n\r\n

                            \r\n
                          • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                          • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                          • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                          • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                            PET Filling Monoblocks<\/h2>\r\n\r\n

                            Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                            PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                            Capping Section<\/h2>\r\n\r\n

                            The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                              \r\n
                            1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                            2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                            3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                              After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                              Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                              When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                              Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                              Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                              Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                              For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                              Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                              Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                \r\n
                              • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                              • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                              • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                              • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                              • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                              • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":11249,"name":"SPECIJALKA","slug":"specijalka-de","term_group":0,"term_taxonomy_id":11249,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":897,"name":"Premix","slug":"used-premix","term_group":0,"term_taxonomy_id":897,"taxonomy":"machine_types","description":"

                                A premix system<\/strong> (also called mixer<\/strong>) performs deaeration<\/strong>, blending<\/strong>, and carbonation<\/strong> of beverages in continuous production. These machines mix multiple ingredients \u2014 from a minimum of two components<\/strong> (water and syrup) to a maximum of eight ingredients<\/strong> including flavor dosages \u2014 depending on make and model.<\/p>\r\n\r\n

                                Premix systems are essential for soft drink production<\/strong>, delivering high dosing accuracy and optimal CO2 dissolution through high-pressure carbonation<\/strong>.<\/p>\r\n\r\n

                                Premix System Capacities<\/h2>\r\n\r\n

                                Premix machinery is available in multiple sizes to match production requirements:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                Available capacities<\/strong><\/td>\r\n 15, 30, 45, 60, and 90 m\u00b3\/hour<\/td>\r\n <\/tr>\r\n
                                Nominal efficiency range<\/strong><\/td>\r\n 33% to 100%<\/td>\r\n <\/tr>\r\n
                                Maximum efficiency<\/strong><\/td>\r\n 110% of nominal capacity<\/td>\r\n <\/tr>\r\n
                                Ingredient capacity<\/strong><\/td>\r\n 2 to 8 components<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                Operating Principles<\/h2>\r\n\r\n

                                Premix systems use a register regulation system<\/strong> for precise dosing of liquid and gaseous ingredients. High-pressure carbonation<\/strong> ensures optimal CO2 solution in the finished product.<\/p>\r\n\r\n

                                Key process features:<\/p>\r\n\r\n

                                  \r\n
                                • Intensive homogenization<\/strong> via two axial dynamic mixing segments<\/li>\r\n
                                • Recipe memory<\/strong> for perfect product quality reproducibility<\/li>\r\n
                                • Double deaeration<\/strong> with vacuum and stripping gas<\/li>\r\n
                                • Pressure-intensifying pump<\/strong> with pressure regulation<\/li>\r\n<\/ul>\r\n\r\n

                                  Premix System Advantages<\/h2>\r\n\r\n
                                    \r\n
                                  • High dosing accuracy<\/strong> \u2014 continuous production saves media and product<\/li>\r\n
                                  • No additional CO2 consumption<\/strong> during continuous production (33-100% efficiency range)<\/li>\r\n
                                  • Quick product changeover<\/strong> \u2014 water rinse in less than 10 minutes<\/strong> (depending on syrup room layout and filler connection)<\/li>\r\n
                                  • Wide output range<\/strong> \u2014 suitable for diverse soft drink production requirements<\/li>\r\n
                                  • Consistent quality<\/strong> \u2014 recipe memory ensures batch-to-batch reproducibility<\/li>\r\n<\/ul>\r\n\r\n

                                    Measurement and Control Systems<\/h2>\r\n\r\n

                                    Premix systems incorporate advanced measurement and control for precise beverage formulation:<\/p>\r\n\r\n

                                      \r\n
                                    • CO2 measurement<\/strong> (e.g., Maselli instruments)<\/li>\r\n
                                    • Brix value measurement<\/strong> for sugar content control<\/li>\r\n
                                    • Product output monitoring<\/strong><\/li>\r\n
                                    • Data collection software<\/strong> for process documentation<\/li>\r\n
                                    • Automatic CIP valve control<\/strong> via bus system<\/li>\r\n
                                    • Sampling valves<\/strong> for quality verification<\/li>\r\n<\/ul>\r\n\r\n

                                      Construction and Materials<\/h2>\r\n\r\n

                                      Premix systems feature corrosion-resistant construction<\/strong> throughout:<\/p>\r\n\r\n

                                        \r\n
                                      • Vacuum pump<\/strong> \u2014 stainless steel \/ chrome-nickel steel (similar to AISI 304<\/strong>)<\/li>\r\n
                                      • Plate heat exchanger<\/strong> \u2014 stainless steel construction<\/li>\r\n
                                      • High-efficiency valves<\/strong> (e.g., Krones Evoguard series)<\/li>\r\n
                                      • Access platforms<\/strong> for electrical components installed above 2.2 meters height<\/li>\r\n<\/ul>\r\n\r\n

                                        Process Connections and Monitoring<\/h2>\r\n\r\n

                                        Standard premix configurations include:<\/p>\r\n\r\n

                                          \r\n
                                        • Water supply<\/strong> with pressure monitoring at inlet<\/li>\r\n
                                        • Refrigerant supply<\/strong> with monitoring system<\/li>\r\n
                                        • Heat exchanger<\/strong> for cooling water (upstream of syrup dosing)<\/li>\r\n
                                        • Signal exchange<\/strong> for water and refrigerant supply coordination<\/li>\r\n
                                        • Gas pressurizing system<\/strong> with capability to change pressurizing gas after production start<\/li>\r\n<\/ul>\r\n\r\n

                                          Special Product Handling<\/h2>\r\n\r\n

                                          Advanced premix systems accommodate products with pulp and fiber content<\/strong>:<\/p>\r\n\r\n

                                            \r\n
                                          • No limitations<\/strong> on pulp and fiber size<\/li>\r\n
                                          • Dedicated heat exchanger for cooling water<\/strong> positioned upstream of syrup dosing for fiber-containing products<\/li>\r\n
                                          • Aroma dosage<\/strong> systems with regulated delivery<\/li>\r\n<\/ul>\r\n\r\n

                                            Cleaning System<\/h2>\r\n\r\n

                                            Integrated CIP (Clean-In-Place)<\/strong> capability features:<\/p>\r\n\r\n

                                              \r\n
                                            • Automatic valve control<\/strong> via bus system<\/li>\r\n
                                            • Water rinse<\/strong> product changeover<\/li>\r\n
                                            • Rapid changeover time under 10 minutes<\/strong><\/li>\r\n<\/ul>","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":11249,"name":"SPECIJALKA","slug":"specijalka-de","term_group":0,"term_taxonomy_id":11249,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"Saturator","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                              This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                              Equipment Types Available<\/h2>\r\n\r\n

                                              The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                              Container Handling<\/h3>\r\n\r\n
                                                \r\n
                                              • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                              • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                              • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                Packaging Equipment<\/h3>\r\n\r\n
                                                  \r\n
                                                • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                  Process Systems<\/h3>\r\n\r\n
                                                    \r\n
                                                  • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                  • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                  • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                    Utilities and Support<\/h3>\r\n\r\n
                                                      \r\n
                                                    • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                    • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                    • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                      Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                      Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                      Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                      Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                      Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                      Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                      Equipment Availability<\/h2>\r\n\r\n

                                                      Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                      • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                      • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                      • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                        Spare Parts Consideration<\/h2>\r\n\r\n

                                                        For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                        Key spare parts categories:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                        • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                        • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                        • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":11249,"name":"SPECIJALKA","slug":"specijalka-de","term_group":0,"term_taxonomy_id":11249,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":"F\u00f6rderb\u00e4nder"},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                                                          A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                                                          Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                                                          Types of Labeling Machines<\/h2>\r\n\r\n

                                                          Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                                                          Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                          Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                          Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                                                          Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                          Labeling Technologies<\/h2>\r\n\r\n

                                                          Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                                                          Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                                                          Operating principle:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                                                          • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                                                          • Labels release at the precise point of bottle passage<\/li>\r\n
                                                          • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                                                            Advantages:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Medium-high speed<\/strong> production capability<\/li>\r\n
                                                            • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                                                            • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                                                            • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                                                              Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                                                              Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                                                              Operating principle:<\/p>\r\n\r\n

                                                                \r\n
                                                              • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                                                              • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                                                              • Hot glue<\/strong> applied to label backs<\/li>\r\n
                                                              • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                                                                Advantages:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                                                                • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                                                                • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                                                                • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                                                                • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                                                                • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Considerations:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                                                  • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                                                  • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                    Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                                                    Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                                                    Operating principle:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                                                    • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                                                    • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                                                    • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                                                    • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Specifications:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                                                      • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                                                      • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                                                        Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                                                        Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                                                        Characteristics:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                                                        • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                                                        • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                                                          Sleeve Labeling Machines<\/h3>\r\n\r\n

                                                                          Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                                                          Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                          Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                          Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                                                          Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                          Sleeve label advantages:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                                                          • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                                                          • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                                                          • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                                                          • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                                                          • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                                                          • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                            Labeling Process Steps<\/h2>\r\n\r\n

                                                                            Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                                                            2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                                                            3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                                                            4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                                                            5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                                                            6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                                                              Label Application Positions<\/h2>\r\n\r\n

                                                                              Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              • Front label<\/strong><\/li>\r\n
                                                                              • Back label<\/strong><\/li>\r\n
                                                                              • Side labels<\/strong><\/li>\r\n
                                                                              • Neck label<\/strong><\/li>\r\n
                                                                              • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                                                              • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                                                                Labeling Machine Benefits<\/h2>\r\n\r\n
                                                                                  \r\n
                                                                                • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                                                                • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                                                                • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                                                                • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                                                                • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                                                  Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                                                  Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                                                  • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":11249,"name":"SPECIJALKA","slug":"specijalka-de","term_group":0,"term_taxonomy_id":11249,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"","year":{"value":"2008","label":"2008"},"notes":"Nylon-Etiketten","machine_type_as_text":""}],"description":"

                                                                                    Gebrauchte Abf\u00fclllinie SPECIJALKA f\u00fcr kohlens\u00e4urehaltige Getr\u00e4nke, 3000 Fl\/h<\/h2>\n

                                                                                    Die gebrauchte Abf\u00fcllanlage von SPECIJALKA f\u00fcr kohlens\u00e4urehaltige Getr\u00e4nke mit 3000 Flaschen pro Stunde integriert einen Rinser, einen F\u00fcller und einen Verschlie\u00dfer. Dar\u00fcber hinaus f\u00fcllt diese Maschine Flaschen mit unterschiedlichen Kapazit\u00e4ten ab, sowohl mit PET als auch mit Glas. Die technischen Spezifikationen gehen daher klar auf die Bed\u00fcrfnisse von Technikern und Experten in der Abf\u00fcllindustrie ein. <\/p>\n

                                                                                    Die wichtigsten technischen Merkmale der Abf\u00fcllanlage SPECIJALKA<\/h3>\n

                                                                                    Die Abf\u00fcllanlage SPECIJALKA arbeitet mit 32 Abf\u00fcllventilen und produziert rund 2500 Flaschen pro Stunde f\u00fcr 2,0-Liter-Flaschen und bis zu 3000 Flaschen pro Stunde f\u00fcr Flaschen zwischen 0,5 und 1,5 Litern. Der 28-mm-Flaschenhals eignet sich sowohl f\u00fcr PET als auch f\u00fcr Glas. Diese Vielseitigkeit erm\u00f6glicht eine einfache Anpassung an unterschiedliche Produktionsanforderungen. Der Verschlie\u00dfer, der mit 8 K\u00f6pfen arbeitet, appliziert gleichzeitig 28 mm Kunststoffkappen schnell und pr\u00e4zise. <\/p>\n

                                                                                    Etikettierer und S\u00e4ttigungssystem<\/h3>\n

                                                                                    Die Linie verwendet einen linearen Etikettierer, um Nylonetiketten schnell und pr\u00e4zise aufzubringen und so den Etikettierprozess zu optimieren. Dar\u00fcber hinaus enth\u00e4lt es einen S\u00e4ttigungsmittel\/Mischer, der eine effiziente Karbonisierung gew\u00e4hrleistet und die richtige Menge an CO2 in jedem Produkt liefert. Dar\u00fcber hinaus verbessert die Kombination dieser Funktionen die Gesamtleistung des Systems. <\/p>\n

                                                                                    Nutzungs- und Wartungsstatus<\/h3>\n

                                                                                    Die Maschine ist unbenutzt geblieben und wird seit 2008 \u00fcberholt und gewartet, um ihren einwandfreien Zustand zu erhalten. Derzeit lagern wir es in einem gebrauchsfertigen Zustand. Die Installation dieser Abf\u00fcllanlage ben\u00f6tigt ca. 200 Quadratmeter Fl\u00e4che. Somit ist eine optimale Anordnung der Komponenten gew\u00e4hrleistet. <\/p>\n

                                                                                    Rinser und F\u00fcller<\/h3>\n

                                                                                    Der Rinser der Abf\u00fcllanlage SPECIJALKA arbeitet mit 20 K\u00f6pfen und sichert die Flaschen unter dem Nacken, um Besch\u00e4digungen w\u00e4hrend des Waschens zu vermeiden. Folglich werden bei dieser Methode die Flaschen f\u00fcr die Abf\u00fcllung vorbereitet. Der F\u00fcller, der mit 32 Ventilen ausgestattet ist, bef\u00fcllt die Flaschen schnell und pr\u00e4zise, wodurch die Produktionseffizienz gesteigert und Produktabf\u00e4lle reduziert werden. Daher verbessert dieses Verfahren sowohl die Geschwindigkeit als auch die Qualit\u00e4t in der Abf\u00fcllung. <\/p>\n

                                                                                    Fazit der Abf\u00fcllanlage SPECIJALKA<\/h3>\n

                                                                                    Die gebrauchte Abf\u00fcllanlage von SPECIJALKA f\u00fcr kohlens\u00e4urehaltige Getr\u00e4nke mit einer Kapazit\u00e4t von 3000 Flaschen pro Stunde bietet eine komplette, vielseitige L\u00f6sung f\u00fcr die Produktion in gro\u00dfem Ma\u00dfstab. Er verarbeitet sowohl PET- als auch Glasflaschen und bietet gleichzeitig ein effizientes Etikettiersystem. Zusammenfassend l\u00e4sst sich sagen, dass es eine ausgezeichnete Wahl f\u00fcr Unternehmen darstellt, die ihre Produktion steigern wollen, ohne die Qualit\u00e4t zu beeintr\u00e4chtigen. Letztendlich erh\u00f6ht dieses System die betriebliche Effizienz bei gleichzeitiger Beibehaltung der Flexibilit\u00e4t bei den Produktionsanforderungen. <\/p>\n","condition":{"value":"3","label":"Verkauft"}},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/739449","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/739449\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media?parent=739449"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/container?post=739449"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/format?post=739449"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machine_types?post=739449"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/manufacturer?post=739449"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/type_of_product?post=739449"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}