{"id":739278,"date":"2024-10-08T13:59:50","date_gmt":"2024-10-08T11:59:50","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=739278"},"modified":"2025-01-08T13:22:43","modified_gmt":"2025-01-08T12:22:43","slug":"gebrauchte-isobare-abf%c3%bclllinie-f%c3%bcr-wein-pet-flaschen-15000-flaschen-pro-stunde-187-ml-lc508","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/gebrauchte-isobare-abf%c3%bclllinie-f%c3%bcr-wein-pet-flaschen-15000-flaschen-pro-stunde-187-ml-lc508\/","title":{"rendered":"Gebrauchte isobare Abf\u00fclllinie f\u00fcr Wein \u2013 PET-Flaschen 15000 Flaschen pro Stunde 187 ml"},"author":7,"featured_media":0,"template":"","format":[6301],"container":[3030],"machine_types":[7536],"manufacturer":[1762,10574,5221,13820,2027,13821,13819],"type_of_product":[3023,3026],"class_list":["post-739278","machines","type-machines","status-publish","hentry","container-glasflasche","format-0-187-l-de","machine_types-komplette-abfuellanlage","manufacturer-bertolaso-de","manufacturer-emmeti-de","manufacturer-fanuc-de","manufacturer-hartness-de","manufacturer-krones-de","manufacturer-muller-de","manufacturer-pearson-de","type_of_product-schaumwein","type_of_product-stillwein"],"acf":{"refno":"LC508","year":"","speed":"15000","condition":{"value":"1","label":"Betriebsfertig"},"machine":[{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"

A depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle glass bottles<\/strong>, PET bottles<\/strong>, and cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n

The operation begins when an operator uses a forklift to load pallets of empty containers onto a roller conveyor<\/strong>, removing the thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n

How Depalletizers Work<\/h2>\r\n\r\n

The depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n

    \r\n
  1. Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n
  2. Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n
  3. Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n
  4. Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n
  5. Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n
  6. Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n

    From the accumulation surface, containers travel via conveyor belts<\/strong> to the first processing machine, typically a rinsing machine<\/strong> or filling monoblock<\/strong>.<\/p>\r\n\r\n

    Depalletizer Components<\/h2>\r\n\r\n

    A complete depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n

      \r\n
    • Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n
    • Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n
    • Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n
    • Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n
    • Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n
    • Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n
    • Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n
    • Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n

      Pallet Configuration<\/h2>\r\n\r\n

      Pallets are organized in 4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by plastic or paper interlayers<\/strong>. A cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n

      Container Format Management<\/h2>\r\n\r\n

      Different containers require specific machine settings based on their dimensions. The PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
      Container Type<\/th>\r\n Common Sizes<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
      Cans<\/strong><\/td>\r\n 33 cl, 50 cl<\/td>\r\n <\/tr>\r\n
      Bottles<\/strong><\/td>\r\n 250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

      The operator selects the corresponding format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":10574,"name":"EMMETI","slug":"emmeti-de","term_group":0,"term_taxonomy_id":10574,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"MT665","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

      A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

      Position in the Bottling Line<\/h2>\r\n\r\n

      The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

        \r\n
      • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
      • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

        How Filling Monoblocks Work<\/h2>\r\n\r\n

        The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

          \r\n
        1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
        2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
        3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
        4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
        5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
        6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

          Filling Requirements<\/h2>\r\n\r\n

          Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

            \r\n
          • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
          • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
          • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
          • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

            The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

            Monoblock Configurations<\/h2>\r\n\r\n

            Gripping Systems<\/h3>\r\n\r\n

            Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
            Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
            Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
            Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

            Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

            Turret Configurations<\/h3>\r\n\r\n

            Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

              \r\n
            • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
            • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
            • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

              Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

              Filling Monoblock Types<\/h2>\r\n\r\n

              Isobaric Filling Monoblock<\/h3>\r\n\r\n

              The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

              Key components:<\/p>\r\n\r\n

                \r\n
              • Pressurized storage tank<\/strong><\/li>\r\n
              • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
              • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
              • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                Advantages of isobaric systems:<\/p>\r\n\r\n

                  \r\n
                • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                • Reduced foaming<\/strong> during filling<\/li>\r\n
                • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                  Considerations:<\/p>\r\n\r\n

                    \r\n
                  • Higher construction and maintenance complexity<\/li>\r\n
                  • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                  • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                    Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                    Gravity Filling Monoblock<\/h3>\r\n\r\n

                    Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                    Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                    Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                    The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                      \r\n
                    • High vacuum chamber<\/strong> filling<\/li>\r\n
                    • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                      Characteristics:<\/p>\r\n\r\n

                        \r\n
                      • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                      • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                      • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                      • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                        PET Filling Monoblocks<\/h2>\r\n\r\n

                        Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                        PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                        Capping Section<\/h2>\r\n\r\n

                        The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                          \r\n
                        1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                        2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                        3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                          After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                          Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                          When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                          Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                          Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                          Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                          For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                          Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                          Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                            \r\n
                          • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                          • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                          • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                          • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                          • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                          • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":1762,"name":"Bertolaso","slug":"bertolaso-de","term_group":0,"term_taxonomy_id":1762,"taxonomy":"manufacturer","description":"","parent":0,"count":47,"filter":"raw"},"model":"35-72-12","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                            A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                            Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                            Types of Labeling Machines<\/h2>\r\n\r\n

                            Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                            Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                            Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                            Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                            Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                            Labeling Technologies<\/h2>\r\n\r\n

                            Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                            Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                            Operating principle:<\/p>\r\n\r\n

                              \r\n
                            • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                            • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                            • Labels release at the precise point of bottle passage<\/li>\r\n
                            • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                              Advantages:<\/p>\r\n\r\n

                                \r\n
                              • Medium-high speed<\/strong> production capability<\/li>\r\n
                              • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                              • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                              • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                                Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                                Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                                Operating principle:<\/p>\r\n\r\n

                                  \r\n
                                • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                                • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                                • Hot glue<\/strong> applied to label backs<\/li>\r\n
                                • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                                  Advantages:<\/p>\r\n\r\n

                                    \r\n
                                  • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                                  • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                                  • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                                  • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                                  • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                                  • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                    Considerations:<\/p>\r\n\r\n

                                      \r\n
                                    • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                    • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                    • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                      Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                      Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                      Operating principle:<\/p>\r\n\r\n

                                        \r\n
                                      • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                      • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                      • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                      • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                      • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                        Specifications:<\/p>\r\n\r\n

                                          \r\n
                                        • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                        • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                        • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                          Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                          Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                          Characteristics:<\/p>\r\n\r\n

                                            \r\n
                                          • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                          • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                          • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                            Sleeve Labeling Machines<\/h3>\r\n\r\n

                                            Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                            Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                            Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                            Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            Sleeve label advantages:<\/p>\r\n\r\n

                                              \r\n
                                            • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                            • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                            • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                            • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                            • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                            • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                            • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                              Labeling Process Steps<\/h2>\r\n\r\n

                                              Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                                \r\n
                                              1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                              2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                              3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                              4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                              5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                              6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                                Label Application Positions<\/h2>\r\n\r\n

                                                Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                                  \r\n
                                                • Front label<\/strong><\/li>\r\n
                                                • Back label<\/strong><\/li>\r\n
                                                • Side labels<\/strong><\/li>\r\n
                                                • Neck label<\/strong><\/li>\r\n
                                                • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                                • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                                  Labeling Machine Benefits<\/h2>\r\n\r\n
                                                    \r\n
                                                  • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                                  • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                                  • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                                  • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                                  • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                    Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                    Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                    • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":2027,"name":"Krones","slug":"krones-de","term_group":0,"term_taxonomy_id":2027,"taxonomy":"manufacturer","description":"","parent":0,"count":77,"filter":"raw"},"model":"Autocol","year":{"value":"1995","label":"1995"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":13819,"name":"Pearson","slug":"pearson-de","term_group":0,"term_taxonomy_id":13819,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"CE70","year":{"value":"2012","label":"2012"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":13819,"name":"Pearson","slug":"pearson-de","term_group":0,"term_taxonomy_id":13819,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"BE60","year":{"value":"2016","label":"2016"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":13820,"name":"Hartness","slug":"hartness-de","term_group":0,"term_taxonomy_id":13820,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"CE 70","year":{"value":"2012","label":"2012"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":192,"name":"Case Sealer","slug":"case-sealer","term_group":0,"term_taxonomy_id":192,"taxonomy":"machine_types","description":"","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":13819,"name":"Pearson","slug":"pearson-de","term_group":0,"term_taxonomy_id":13819,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"CS25","year":{"value":"2016","label":"2016"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"

                                                      A palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with precision<\/strong> and speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n

                                                      Palletizing equipment handles products at high-level<\/strong> or floor-level<\/strong> elevations using conventional<\/strong> or robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n

                                                      Types of Palletizers<\/h2>\r\n\r\n

                                                      Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n

                                                      Robotic Palletizers<\/h3>\r\n\r\n

                                                      Robotic palletizers<\/strong> use a hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n

                                                      Advantages:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n
                                                      • Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n
                                                      • Capability to service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n
                                                      • Lift capacity up to 1,000 kg<\/strong><\/li>\r\n
                                                      • Potential for mixed load handling<\/strong> on single pallets<\/li>\r\n
                                                      • End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                        Considerations:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Generally higher cost<\/strong> than conventional systems<\/li>\r\n
                                                        • Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n

                                                          Low-Level Palletizers<\/h3>\r\n\r\n

                                                          Low-level palletizers<\/strong> load products from ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n

                                                          Advantages:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n
                                                          • Easier maintenance<\/strong> and operation<\/li>\r\n
                                                          • Capacity up to 15 cases\/minute<\/strong><\/li>\r\n
                                                          • Creates compact, stable pallets<\/strong><\/li>\r\n
                                                          • Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n

                                                            High-Level Palletizers<\/h3>\r\n\r\n

                                                            High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n

                                                            Advantages:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Capacity up to 200 cases\/minute<\/strong><\/li>\r\n
                                                            • Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n
                                                            • Creates very compact pallets<\/strong><\/li>\r\n
                                                            • Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n

                                                              Palletizer Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                              Type<\/th>\r\n Speed<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                              Robotic<\/strong><\/td>\r\n Variable (flexibility priority)<\/td>\r\n Multiple lines; mixed loads; limited space<\/td>\r\n <\/tr>\r\n
                                                              Low-level<\/strong><\/td>\r\n Up to 15 cases\/min<\/td>\r\n Medium volume; cost-sensitive operations<\/td>\r\n <\/tr>\r\n
                                                              High-level<\/strong><\/td>\r\n Up to 200 cases\/min<\/td>\r\n High-volume production; maximum throughput<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                              Mixed Case Palletizing<\/h2>\r\n\r\n

                                                              Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n

                                                              Modern developments include Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n

                                                              Palletizer Technology Evolution<\/h2>\r\n\r\n

                                                              Palletizing technology has evolved significantly since the first mechanized palletizer was developed by Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n

                                                                \r\n
                                                              • 1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n
                                                              • 1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n
                                                              • 1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n
                                                              • Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                Leading Palletizer Manufacturers<\/h2>\r\n\r\n

                                                                The market features established brands with proven reliability:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
                                                                ACMI<\/strong><\/td>\r\n Bottling and packaging systems (35+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                Sipa<\/strong><\/td>\r\n PET bottling and palletizing (30+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                Zecchetti<\/strong><\/td>\r\n Turnkey conveying and palletizing systems (60 years)<\/td>\r\n <\/tr>\r\n
                                                                AVE Technologies<\/strong><\/td>\r\n International presence in 60 countries (60+ years)<\/td>\r\n <\/tr>\r\n
                                                                EMS Logik<\/strong><\/td>\r\n Palletizing and depalletizing systems (Italy)<\/td>\r\n <\/tr>\r\n
                                                                ABM Automazioni<\/strong><\/td>\r\n Robotic machines and custom solutions (founded 2006)<\/td>\r\n <\/tr>\r\n
                                                                Cosmapack<\/strong><\/td>\r\n Packaging machines across diverse sectors (40+ years)<\/td>\r\n <\/tr>\r\n
                                                                Mondo & Scaglione<\/strong><\/td>\r\n Wine industry packaging expertise (50+ years)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                Used palletizers from these manufacturers offer proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":5221,"name":"FANUC","slug":"fanuc-de","term_group":0,"term_taxonomy_id":5221,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"410IC\/185","year":{"value":"2018","label":"2018"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":211,"name":"Pallet Wrapper","slug":"used-pallet-wrapper","term_group":0,"term_taxonomy_id":211,"taxonomy":"machine_types","description":"

                                                                A pallet wrapper<\/strong> assembles, stabilizes, and protects loads of various sizes using stretch film<\/strong>, guaranteeing safe transport. Wrapping represents the final phase of the production process and the first essential step in the logistics chain<\/strong>.<\/p>\r\n\r\n

                                                                Pallet wrappers are available in automatic<\/strong> and semi-automatic<\/strong> configurations with three main solutions: rotating table<\/strong>, rotating arm<\/strong>, and rotating ring<\/strong>.<\/p>\r\n\r\n

                                                                Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                Automatic wrapping machines<\/strong> transport pallets via roller or chain conveyors without operator intervention. When the pallet reaches the correct position, the machine executes the selected wrapping cycle according to preset parameters and automatically conveys the pallet to the outfeed section upon completion.<\/p>\r\n\r\n

                                                                Perimeter safety guards<\/strong> are required by law to prevent access during cycle operation.<\/p>\r\n\r\n

                                                                Automatic Rotating Table<\/h3>\r\n\r\n

                                                                The rotating table wrapper<\/strong> features a rotating platform equipped with transport systems (roller conveyor or chain) and automatic function devices including film gripper and cutting<\/strong>.<\/p>\r\n\r\n

                                                                Characteristics:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Production capacity: 20 to 55 pallets\/hour<\/strong><\/li>\r\n
                                                                • Minimum footprint<\/strong> \u2014 smallest floor space requirement<\/li>\r\n
                                                                • Ease of operation<\/strong><\/li>\r\n
                                                                • Low maintenance<\/strong> requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Automatic Rotating Arm<\/h3>\r\n\r\n

                                                                  The rotating arm wrapper<\/strong> keeps the pallet stationary while the arm rotates around it, making it particularly suitable for unstable loads<\/strong> at risk of falling during rotation.<\/p>\r\n\r\n

                                                                  Characteristics:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Production capacity: 55 to 100 pallets\/hour<\/strong><\/li>\r\n
                                                                  • Ideal for unstable or heavy pallets<\/strong><\/li>\r\n
                                                                  • Pallet remains stationary<\/strong> during wrapping<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Automatic Rotating Ring<\/h3>\r\n\r\n

                                                                    The rotating ring wrapper<\/strong> delivers the highest production rates with technical characteristics satisfying specific requirements for wrapping cycles and plant layout.<\/p>\r\n\r\n

                                                                    Characteristics:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Production capacity: up to 160 pallets\/hour<\/strong><\/li>\r\n
                                                                    • Maximum throughput<\/strong> for high-volume operations<\/li>\r\n
                                                                    • Customizable wrapping cycles<\/strong> and layout integration<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                      Semi-Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                      Semi-automatic wrappers<\/strong> suit operations requiring moderate productivity with operator supervision. These machines offer versatile use<\/strong> across various operating conditions.<\/p>\r\n\r\n

                                                                      Available configurations:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Rotating table<\/strong> \u2014 pallet rotates on platform<\/li>\r\n
                                                                      • Rotating arm<\/strong> \u2014 arm rotates around stationary pallet<\/li>\r\n
                                                                      • Self-propelled robots<\/strong> \u2014 mobile units rotating around pallets<\/li>\r\n<\/ul>\r\n\r\n

                                                                        Wrapper Configuration Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                        Configuration<\/th>\r\n Capacity<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                        Rotating Table<\/strong><\/td>\r\n 20\u201355 pallets\/hour<\/td>\r\n Limited space; stable loads; low maintenance priority<\/td>\r\n <\/tr>\r\n
                                                                        Rotating Arm<\/strong><\/td>\r\n 55\u2013100 pallets\/hour<\/td>\r\n Unstable or heavy pallets; medium-high volume<\/td>\r\n <\/tr>\r\n
                                                                        Rotating Ring<\/strong><\/td>\r\n Up to 160 pallets\/hour<\/td>\r\n High-volume production; custom cycle requirements<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                        Pre-Stretch System<\/h2>\r\n\r\n

                                                                        All automatic and semi-automatic wrappers are equipped with a reel holder trolley<\/strong> featuring a motorized film pre-stretch system<\/strong>.<\/p>\r\n\r\n

                                                                        Pre-stretch<\/strong> elongates the film to create elasticity, with the resulting elastic force keeping pallet goods compact. The system offers significant advantages:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        • Pre-stretch percentage adjustable from 0% to 450%<\/strong> depending on film characteristics<\/li>\r\n
                                                                        • Adjustment via gear replacement<\/strong> or inverter control<\/strong> from electrical panel<\/li>\r\n
                                                                        • Motor speed variation<\/strong> on carriage controls stretch ratio<\/li>\r\n
                                                                        • Significant film consumption reduction<\/strong><\/li>\r\n
                                                                        • Different pre-stretch values<\/strong> programmable for each cycle phase<\/li>\r\n
                                                                        • Maximized load stability<\/strong> performance<\/li>\r\n<\/ul>\r\n\r\n

                                                                          Optimal pre-stretch settings maximize film characteristics while ensuring palletized load stability<\/strong> throughout the logistics chain.<\/p>","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":13821,"name":"Muller","slug":"muller-de","term_group":0,"term_taxonomy_id":13821,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"Octopus","year":{"value":"2018","label":"2018"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"5","label":"Isobarisch"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":true,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/wmtbocmd3dm9iv8qg0tr3\/AGSTEig7mA182O0KQWE0b54?rlkey=izv2cecr93scqpj8v0qk5yf7l&st=vmm9jxj1&dl=0","description":"

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                                                                          Komplette Abf\u00fclllinie f\u00fcr 187-ml-Kunststoffgetr\u00e4nkebeh\u00e4lter<\/strong><\/h2>\n

                                                                          Die komplette Abf\u00fclllinie f\u00fcr 187-ml-Kunststoffgetr\u00e4nkebeh\u00e4lter stellt eine hochmoderne L\u00f6sung im Bereich der automatisierten Abf\u00fcllung dar. Sie wurde speziell f\u00fcr Weinprodukte entwickelt und erreicht eine beeindruckende Geschwindigkeit von bis zu 250 Flaschen pro Minute. Diese hohe Produktionskapazit\u00e4t wird durch die Integration hochspezialisierter Maschinen erm\u00f6glicht, die in perfekter Synergie arbeiten. Jede Komponente der Linie wurde ausgew\u00e4hlt, um Effizienz, Zuverl\u00e4ssigkeit und h\u00f6chste Qualit\u00e4t im Abf\u00fcllprozess zu gew\u00e4hrleisten. W\u00e4hrend die aktuelle Konfiguration f\u00fcr Wein optimiert ist, erm\u00f6glicht die Flexibilit\u00e4t der Maschinen Anpassungen f\u00fcr andere Getr\u00e4nke, wobei stets hohe Betriebsstandards beibehalten werden.<\/p>\n

                                                                           <\/p>\n

                                                                          Emmeti MT665 Entpalettierer f\u00fcr leere Flaschen \u2013 Baujahr 2017<\/strong><\/h3>\n

                                                                          Der Emmeti MT665 Entpalettierer f\u00fcr leere Flaschen aus dem Jahr 2017 ist das erste Element der Abf\u00fclllinie. Diese Maschine ist darauf ausgelegt, den Fluss leerer Flaschen pr\u00e4zise und schnell zu steuern. Das F\u00f6rderband f\u00fcr die Akkumulation leerer Flaschen sorgt f\u00fcr eine kontinuierliche Zuf\u00fchrung in das System und minimiert Ausfallzeiten. Das Einzelf\u00f6rderband orientiert die Flaschen gleichm\u00e4\u00dfig in Richtung Monoblock und gew\u00e4hrleistet einen konstanten Fluss. Der Palettenstapler optimiert den Lagerplatz, w\u00e4hrend das System zur Entfernung der oberen Kunststofffolie der Palette und das Ger\u00e4t zur Entfernung von Zwischenlagen den Prozess weiter automatisieren. Das eigenst\u00e4ndige Steuerpanel mit HMI-Station bietet eine intuitive Benutzeroberfl\u00e4che zur \u00dcberwachung und Anpassung der Abl\u00e4ufe, was die Betriebseffizienz verbessert.<\/p>\n

                                                                           <\/p>\n

                                                                          Nercon Edelstahl-F\u00f6rderband<\/strong><\/h3>\n

                                                                          Das von Nercon hergestellte Edelstahl-F\u00f6rderband spielt eine entscheidende Rolle beim Transfer der leeren Flaschen vom Entpalettierer zum Monoblock-System. Da es vollst\u00e4ndig aus Edelstahl gefertigt ist, erf\u00fcllt es h\u00f6chste hygienische Standards, die in der Lebensmittel- und Getr\u00e4nkeindustrie unerl\u00e4sslich sind. Die robuste Konstruktion garantiert eine lange Lebensdauer und hohe Verschlei\u00dffestigkeit. Dank des modularen Designs ist das F\u00f6rderband leicht zu warten und zu reinigen, wodurch Ausfallzeiten reduziert werden. Zudem ist das System mit Sensoren und Steuerungen ausgestattet, die den Fluss der Flaschen \u00fcberwachen und Ansammlungen oder Blockaden vermeiden, die die Produktivit\u00e4t der Linie beeintr\u00e4chtigen k\u00f6nnten.<\/p>\n

                                                                           <\/p>\n

                                                                          Bertolasso 35-72-12 Abf\u00fcll-Monoblock<\/strong><\/h3>\n

                                                                          Das Herzst\u00fcck der Abf\u00fclllinie ist der Bertolasso Abf\u00fcll-Monoblock, ein integriertes System f\u00fcr das Sp\u00fclen, Abf\u00fcllen und Verschlie\u00dfen. Der 35-Kopf-Sp\u00fcler sorgt f\u00fcr eine gr\u00fcndliche Reinigung der Flaschen und entfernt alle Verunreinigungen, um die Qualit\u00e4t des Endprodukts zu gew\u00e4hrleisten. Der Ambra-F\u00fcller mit 72 K\u00f6pfen erm\u00f6glicht eine pr\u00e4zise und schnelle Abf\u00fcllung, wobei das Volumen jeder Flasche konstant bleibt. Der Sigma-Verschlie\u00dfer Modell 106 mit 12 K\u00f6pfen, ausgestattet mit Technomax-K\u00f6pfen und einem AROL-Hopper\/Sorter, sorgt f\u00fcr einen hermetischen und sicheren Verschluss, der die Integrit\u00e4t des Produkts bewahrt. Das Edelstahl-Steuerpanel bietet den Bedienern eine benutzerfreundliche Oberfl\u00e4che zur \u00dcberwachung und Anpassung der Betriebsparameter, wodurch hohe Qualit\u00e4ts- und Produktivit\u00e4tsstandards gew\u00e4hrleistet werden.<\/p>\n

                                                                           <\/p>\n

                                                                          Dosier- und Inspektionssystem<\/strong><\/h3>\n

                                                                          Um die Frische und optimale Konservierung der Getr\u00e4nke sicherzustellen, ist die Linie mit einem S.B.R. Stickstoff-CO\u2082-Dosiersystem mit HMI-Station ausgestattet. Dieses System injiziert Inertgas in die Flaschen, reduziert die Oxidation und verl\u00e4ngert die Haltbarkeit des Produkts. Die HMI-Station erm\u00f6glicht eine pr\u00e4zise Kontrolle der Dosierung, angepasst an die spezifischen Anforderungen des Produkts. Zus\u00e4tzlich spielt das SICK-Inspektionssystem eine entscheidende Rolle bei der Qualit\u00e4tskontrolle. Mit Hilfe fortschrittlicher Sensoren erkennt es den F\u00fcllstand, die Anwesenheit des Verschlusses und der Etiketten, um Anomalien zu identifizieren. Dadurch k\u00f6nnen Korrekturen sofort vorgenommen werden, wodurch Abfall minimiert wird und nur einwandfreie Produkte den Verbraucher erreichen.<\/p>\n

                                                                           <\/p>\n

                                                                          Verpackung mit Pearson-Maschinen<\/strong><\/h3>\n

                                                                          Die Verpackungsphase ist entscheidend f\u00fcr den Schutz und die Pr\u00e4sentation des Produkts. Die Linie nutzt einen Pearson Kartonaufrichter Modell CE70 aus dem Jahr 2012, der Kartons pr\u00e4zise faltet und mit dem Nordson ProBlue Klebesystem verklebt. Das 4,5 Meter lange Magazin bietet eine hohe Betriebskontinuit\u00e4t und reduziert die H\u00e4ufigkeit von Materialnachladungen. Zwei Pearson Tray-Former Modell BE60, Baujahr 2016, eignen sich ideal f\u00fcr die Erstellung praktischer und attraktiver Verpackungen f\u00fcr den Endverbraucher. Der Pearson Multi-Packer Modell MP-35 optimiert den Mehrfachverpackungsprozess und senkt die Betriebskosten.<\/p>\n

                                                                          <\/h3>\n

                                                                          Etikettierung und Verpackungskartons<\/strong><\/h3>\n

                                                                          Die Etikettierung erfolgt durch die Krones Autocol Etikettiermaschine mit 30 Stationen, die f\u00fcr ihre Pr\u00e4zision und Zuverl\u00e4ssigkeit bekannt ist. Diese Maschine bringt Etiketten mit millimetergenauer Genauigkeit an und sorgt f\u00fcr eine professionelle Produktpr\u00e4sentation. Das eigenst\u00e4ndige Edelstahl-Steuerpanel erm\u00f6glicht eine einfache Konfiguration der Etikettierparameter. Das Hartness-F\u00f6rderband sorgt f\u00fcr einen reibungslosen Transport der gef\u00fcllten Flaschen und synchronisiert die verschiedenen Produktionsstufen. Der Hartness Modell 835 Drop Case Packer automatisiert die Verpackungsphase, indem er die Flaschen schnell und sicher in Kartons setzt, um Besch\u00e4digungen zu vermeiden.<\/p>\n

                                                                           <\/p>\n

                                                                          Kartonversiegelung und Etikettierung<\/strong><\/h3>\n

                                                                          Die Kartonversiegelung wird von der Pearson Kartonverschlie\u00dfmaschine Modell CS25, Baujahr 2016, \u00fcbernommen. Diese Maschine verwendet das Nordson ProBlue Klebesystem, um eine stabile und haltbare Versiegelung der Kartons zu gew\u00e4hrleisten. Die Kartonetikettierstation ist mit zwei Sato-Etikettenk\u00f6pfen Modell S84 ausgestattet, die Etiketten pr\u00e4zise und schnell anbringen. Das \u201eSoft-Touch\u201c-F\u00f6rderband dreht die Kartons sanft, um Besch\u00e4digungen zu vermeiden. Die integrierte Kontrollwaage \u00fcberpr\u00fcft das Gewicht der Kartons, stellt sicher, dass jedes Paket den Anforderungen entspricht, und erkennt Abweichungen im Inhalt.<\/p>\n

                                                                           <\/p>\n

                                                                          Palettierung und Palettenverpackung<\/strong><\/h3>\n

                                                                          Die letzte Phase des Prozesses ist die Palettierung und das Verpacken f\u00fcr den Versand. Der Fanuc Roboter Modell 410IC \/ 185 mit Vakuumkopf stellt eine fortschrittliche L\u00f6sung f\u00fcr die automatisierte Palettierung dar. Dank seiner Pr\u00e4zision und Geschwindigkeit organisiert er die Kartons effizient auf den Paletten, optimiert den Platzbedarf und gew\u00e4hrleistet die Stabilit\u00e4t der Ladung. Der Palettenspender automatisiert den Prozess weiter und reduziert Ausfallzeiten. Die Muller Octopus Modell 1717 \u201eRing\u201c-Palettenwickelmaschine nutzt Ringtechnologie, um Paletten mit Stretchfolie zu umwickeln und die Ladung vor \u00e4u\u00dferen Einfl\u00fcssen zu sch\u00fctzen.<\/p>\n

                                                                           <\/p>\n

                                                                          Zustand der Linie und verf\u00fcgbare Ausr\u00fcstung<\/strong><\/h3>\n

                                                                          Die komplette Abf\u00fclllinie f\u00fcr 187-ml-Kunststoffgetr\u00e4nkebeh\u00e4lter wird mit allen verf\u00fcgbaren Ersatz- und Wechselteilen geliefert, um die Betriebskontinuit\u00e4t sicherzustellen und die Wartung zu erleichtern. Umfassende Dokumentationen, darunter Handb\u00fccher und digitale Schaltpl\u00e4ne, sind enthalten und bieten alle notwendigen Informationen f\u00fcr Installation, Betrieb und Wartung. Die Linie ist derzeit installiert, aber in Produktion und kann daher mit minimalem Aufwand schnell in Betrieb genommen werden. Der hervorragende Zustand der Maschinen belegt die regelm\u00e4\u00dfige Wartung. Alle Ger\u00e4te werden \u201eas is, where is\u201c verkauft, was eine einzigartige Gelegenheit bietet, eine hochwertige Abf\u00fclllinie zu einem wettbewerbsf\u00e4higen Preis zu erwerben.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/article>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n","neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC508-de.pdf","machine_number":"508"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/739278","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/739278\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media?parent=739278"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/container?post=739278"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/format?post=739278"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machine_types?post=739278"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/manufacturer?post=739278"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/type_of_product?post=739278"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}