Die komplette Linie zur Verarbeitung von Obst und Gem\u00fcse bis zu 2,5 Tonnen pro Stunde stellt eine bedeutende Innovation im Agrar- und Lebensmittelsektor dar. Mit einem Produktionsjahr 2017\/18 wurde diese Linie entwickelt, um die Effizienz und Qualit\u00e4t des Endprodukts zu maximieren.<\/p>\n
Der Prozess beginnt mit der Aufnahme von Obst und Gem\u00fcse, unter Verwendung des Barboter-Systems des Herstellers PIGO. Diese Komponente hat eine Kapazit\u00e4t von 2,5 – 3 Tonnen pro Stunde und stellt sicher, dass die eingehenden Produkte f\u00fcr die nachfolgenden Stufen angemessen vorbereitet werden.<\/p>\n
Als n\u00e4chstes werden die Fr\u00fcchte und Gem\u00fcse einer gr\u00fcndlichen Inspektion unterzogen. Diese Phase wird von einem System des Herstellers PIGO verwaltet. Das Ger\u00e4t hat eine Breite von 80 cm und eine L\u00e4nge von 5 m und erm\u00f6glicht eine detaillierte Kontrolle der Produkte.<\/p>\n
Die Schneidphase wird vom Hersteller PROCESSING durchgef\u00fchrt und hat eine Kapazit\u00e4t von 1 – 1,5 Tonnen pro Stunde. Dieser Schritt ist entscheidend f\u00fcr die Vorbereitung von Obst und Gem\u00fcse zum Trocknen oder f\u00fcr andere Verarbeitungsverfahren.<\/p>\n
Der Hersteller PIGO liefert auch den Trockner mit einer Kapazit\u00e4t von 7,5 Tonnen in 18 Stunden, basierend auf frischen Pflaumen. Diese Maschine ist unerl\u00e4sslich, um den Feuchtigkeitsgehalt des Produkts zu reduzieren.<\/p>\n
Ein 5.000 Liter Gastank ist in der Linie enthalten. Diese Komponente ist f\u00fcr Prozesse, die eine konstante Gasversorgung erfordern, von entscheidender Bedeutung.<\/p>\n
Der Rehydrator, hergestellt von PROCESSING, hat eine Kapazit\u00e4t von 1 – 1,5 Tonnen pro Stunde und ist wesentlich, um den Feuchtigkeitsgehalt in getrockneten Produkten wiederherzustellen.<\/p>\n
PROCESSING liefert auch die Entsteinungsmaschine mit einer Kapazit\u00e4t von 8 kg pro Stunde. Es sind 5 St\u00fcck auf Lager, was die Effizienz des Prozesses erheblich steigert.<\/p>\n
Der rotierende Spr\u00fchkonservierer, ebenfalls vom Hersteller PROCESSING, hat eine Kapazit\u00e4t von 2 – 3 Tonnen pro Stunde. Diese Maschine ist entscheidend f\u00fcr das Auftragen von Konservierungsstoffen und die Verbesserung der Haltbarkeit von Produkten.<\/p>\n
Eine Verpackungsmaschine mit 14 Waagen, hergestellt in China im Jahr 2018 und nie verwendet, ist Teil der Linie.<\/p>\n
Schlie\u00dflich ist ein neuer und unbenutzter Stickstoffgenerator verf\u00fcgbar. Er ist eine Schl\u00fcsselkomponente f\u00fcr Prozesse, die kontrollierte Atmosph\u00e4ren erfordern.<\/p>\n
Jede Maschine kann separat verkauft werden. Bei Interesse kontaktieren Sie uns bitte f\u00fcr eine detaillierte Preisliste.<\/p>\n
Abschlie\u00dfend l\u00e4sst sich sagen, dass diese komplette Linie zur Obst- und Gem\u00fcseverarbeitung eine strategische Investition f\u00fcr Unternehmen darstellt, die ihre Produktion optimieren m\u00f6chten. Mit einer breiten Palette an fortschrittlichen Maschinen ist sie darauf ausgelegt, alle Verarbeitungsphasen, von der Vorbereitung bis zur Konservierung des Produkts, zu bew\u00e4ltigen.<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC408-de.pdf","machine_number":"408","condition":{"value":"3","label":"Verkauft"},"machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"
This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n Various equipment in this category offers specific advantages:<\/p>\r\n\r\n For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n Key spare parts categories:<\/p>\r\n\r\n An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n Control uses two separate modules:<\/p>\r\n\r\n A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n Main features:<\/p>\r\n\r\n Additional safety functions:<\/p>\r\n\r\n Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n Analysis levels:<\/p>\r\n\r\n For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n Crate inspection<\/strong> verifies:<\/p>\r\n\r\n Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n Features:<\/p>\r\n\r\n Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n Suitable for all container types:<\/p>\r\n\r\n Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\nEquipment Types Available<\/h2>\r\n\r\n
Container Handling<\/h3>\r\n\r\n
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Packaging Equipment<\/h3>\r\n\r\n
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Process Systems<\/h3>\r\n\r\n
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Utilities and Support<\/h3>\r\n\r\n
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Equipment Categories<\/h2>\r\n\r\n
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\r\n \r\n Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n \r\n Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n \r\n Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n \r\n Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Equipment Availability<\/h2>\r\n\r\n
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Spare Parts Consideration<\/h2>\r\n\r\n
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Empty Bottle Inspectors<\/h2>\r\n\r\n
Background Inspection<\/h3>\r\n\r\n
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Ring Inspection<\/h3>\r\n\r\n
Wall and Abrasion Inspection<\/h3>\r\n\r\n
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Threading Inspection<\/h3>\r\n\r\n
Liquid Residue Detection<\/h3>\r\n\r\n
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\r\n \r\n Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n \r\n Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Container Dimension Control<\/h3>\r\n\r\n
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Fill Level Inspectors<\/h2>\r\n\r\n
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Cap Inspectors<\/h2>\r\n\r\n
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Capsule Inspectors<\/h2>\r\n\r\n
Label Inspectors<\/h2>\r\n\r\n
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Leak Testing Inspectors<\/h2>\r\n\r\n
X-Ray Inspectors<\/h2>\r\n\r\n
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Empty Crate Inspectors<\/h2>\r\n\r\n
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Weight Control Inspectors<\/h2>\r\n\r\n
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Ejection Systems<\/h2>\r\n\r\n
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\r\n \r\n Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n \r\n Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Push Ejectors<\/h3>\r\n\r\n
Progressive Diverters<\/h3>\r\n\r\n
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Product Tracking Systems<\/h2>\r\n\r\n