{"id":725582,"date":"2024-01-04T10:30:50","date_gmt":"2024-01-04T09:30:50","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=725582"},"modified":"2024-05-16T09:20:41","modified_gmt":"2024-05-16T08:20:41","slug":"komplette-gemischte-neue-und-gebrauchte-pet-abf%c3%bclllinie-f%c3%bcr-csd-25000-flh-lc412","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/komplette-gemischte-neue-und-gebrauchte-pet-abf%c3%bclllinie-f%c3%bcr-csd-25000-flh-lc412\/","title":{"rendered":"Komplette gemischte neue und gebrauchte PET-Abf\u00fclllinie f\u00fcr CSD 25000 Fl\/h"},"author":7,"featured_media":0,"template":"","format":[1115,1101,1167],"container":[3086],"machine_types":[7536],"manufacturer":[1829,2350,2303,2984,2576,13323],"type_of_product":[3021],"class_list":["post-725582","machines","type-machines","status-publish","hentry","container-pet-de","format-0-25-l-de","format-0-5-l-de","format-1-5-l-de","machine_types-komplette-abfuellanlage","manufacturer-dimac-de","manufacturer-robopac-de","manufacturer-sacmi-de","manufacturer-siad-de","manufacturer-sipa-de-2","manufacturer-ubl-srl-de","type_of_product-softdrinks"],"acf":{"refno":"LC412","year":"","speed":"25000","condition":{"value":"4","label":"Neu"},"fill_type":{"value":"5","label":"Isobarisch"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/zbude8sf7arucoz07slgh\/h?rlkey=9tggkg8ulfvqv95tpbszfx4iz&dl=0","neck_type":"","crmed":false,"description":"

Komplette gemischte neue und gebrauchte PET-Abf\u00fclllinie f\u00fcr CSD 25000 BPH<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n
<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
\n

01.<\/p>\n<\/td>\n

\n

Produkt zum Abf\u00fcllen<\/p>\n<\/td>\n

\n

\u201eCSD\u201c<\/p>\n<\/td>\n<\/tr>\n

\n

02.<\/p>\n<\/td>\n

\n

Flaschentyp<\/p>\n<\/td>\n

\n

Runde Flaschen<\/p>\n<\/td>\n<\/tr>\n

\n

03.<\/p>\n<\/td>\n

\n

M.O.C. der Flasche<\/p>\n<\/td>\n

\n

PET-Flaschen<\/p>\n<\/td>\n<\/tr>\n

\n

04.<\/p>\n<\/td>\n

\n

F\u00fcllvolumen \/ Flaschengr\u00f6\u00dfen<\/p>\n<\/td>\n

\n

500 ml<\/p>\n<\/td>\n<\/tr>\n

\n

05.<\/p>\n<\/td>\n

\n

Verschlussart<\/p>\n<\/td>\n

\n

Schraubverschl\u00fcsse<\/p>\n<\/td>\n<\/tr>\n

\n

06.<\/p>\n<\/td>\n

\n

Etikettenart<\/p>\n<\/td>\n

\n

BOPP<\/p>\n<\/td>\n<\/tr>\n

\n

07.<\/p>\n<\/td>\n

\n

Erforderliche Leistung<\/p>\n<\/td>\n

\n

416 Flaschen pro Minute bei 500 ml<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

BLOWER SIPA 16 KAVIT\u00c4TEN 2007 MIT WARTUNGSOPERATION:<\/strong><\/h3>\n

Gebrauchte Blasformmaschine f\u00fcr PET-Flaschen mit einer Produktionskapazit\u00e4t von bis zu 25.000 BPH im 500-ml-Format. Baujahr 2007. Gebrauchte Blasmaschine komplett mit Octagon-Kipper, Luftr\u00fcckgewinnungssystem, Vorformlingstrichter. Diese Maschine ist sofort zum Verkauf verf\u00fcgbar und bei Bedarf k\u00f6nnen wir eine Vorproduktionswartung durchf\u00fchren. Aus der Produktion herausgenommen im voll funktionsf\u00e4higen Zustand ist eine ausgezeichnete Gelegenheit f\u00fcr gebrauchte Ausr\u00fcstung.<\/p>\n

Wir werden eine neue Halsanpassung f\u00fcr PCO 1881 anfertigen.<\/p>\n

Wir werden zwei neue S\u00e4tze von Blasformen nach Ihren W\u00fcnschen anfertigen.<\/p>\n

Luftf\u00f6rdersystem NEU\/gebraucht \u00fcberarbeitet 2024.<\/p>\n

NEUE SP\u00dcL-\/F\u00dcLL-\/SCHRAUBVERSCHLUSSMASCHINE, SPORTVERSCHLUSSMASCHINE:<\/strong><\/h3>\n

Automatische Rotationsmaschine mit 70 Sp\u00fclk\u00f6pfen, 70 Gegenpressk\u00f6pfen und 15 Rotations-Schraubverschl\u00fcssen, und einem 15-Kopf-Sportverschluss-System Modell Unibloc: 70x70x15x15, ausgestattet mit Scheibenkappenzuf\u00fchrung, Rutsche und Schuh, Edelstahl-Schutzhaube, PLC\/HMI von Schneider, elektronischem BPM-Messer und Z\u00e4hler, Sensoren am Ein- und Auslauf. Ausgestattet mit einem Satz Wechselteile f\u00fcr 250 ml PET-Flaschen. Alle Produktkontaktteile wie Tank, Ventile und alle Produktkontaktteile werden aus Edelstahl der G\u00fcte SS316 hergestellt.<\/p>\n

Aussto\u00df – 416 BPM bei 500 ml Flaschen.<\/p>\n

Vollautomatischer Bulk-Kappenaufzug.<\/p>\n

Zus\u00e4tzlicher Satz Wechselteile bei Bedarf.<\/p>\n

SP\u00dcLSEKTION:<\/u><\/h3>\n

OBERTEIL DES ROTIERENDEN SP\u00dcLERS<\/h3>\n
    \n
  1. S. SLAT KETTENF\u00d6RDERER<\/li>\n<\/ol>\n

    Der K\u00f6rper besteht aus vorpolierten Edelstahlblechen mit einer L\u00e4nge von 8′ zum Transport der leeren Flaschen zu den Wasser-Sp\u00fcld\u00fcsen und der gesp\u00fclten Flaschen zur Abf\u00fcllmaschine.<\/p>\n

    FLASCHENGREIFK\u00d6PFE<\/h3>\n

    Die Greifk\u00f6pfe halten die Flaschen am Hals. Die Flaschenhalter sind an einem Karussell befestigt, das durch Drehen die Greifhebelarme auf einer festen Helixf\u00fchrung gleiten l\u00e4sst. Auf diese Weise werden die Flaschen auf den Kopf gestellt, um die \u00d6ffnungen mit der Spr\u00fchd\u00fcse zu verbinden.<\/p>\n

    LUFTREINIGUNGSPROZESS<\/h3>\n

    Die Flaschen werden in die Linie mit der festen D\u00fcse gebracht, sodass ihre \u00d6ffnung die D\u00fcse teilweise umschlie\u00dft. Ein Luftstrahl reinigt die Flascheninnenseite f\u00fcr eine voreingestellte Zeit.<\/p>\n

    VAKUUMPROZESS<\/h3>\n

    Die Flaschen werden in die Linie mit der festen D\u00fcse gebracht, sodass ihre \u00d6ffnung die D\u00fcse teilweise umschlie\u00dft. Die Luft wird vakuumiert, wodurch Staub und Fremdpartikel aus der Flasche entfernt werden.<\/p>\n

    ZWEISTUFIGER REINIGUNGSPROZESS<\/h3>\n

    Die Maschine f\u00fchrt einen zweistufigen Reinigungsprozess durch und gew\u00e4hrleistet eine vollst\u00e4ndige Reinigung der Flaschen von innen. Der erste Waschvorgang erfolgt mit Hochdruckluft, um Staubpartikel aus der Flasche zu entfernen. Bereitstellung der Druckluft liegt im Verantwortungsbereich des Kunden.<\/p>\n

    Der zweite Waschvorgang erfolgt durch Vakuum, um die vorhandene Luft in der Flasche abzusaugen.<\/p>\n

    Die gr\u00fcndliche Reinigung der Flaschen erfolgt gem\u00e4\u00df der oben beschriebenen Verfahren und stellt sicher, dass Staub und Fremdpartikel beseitigt werden und keine Kontamination beim Abf\u00fcllen der Produkte in die Flasche auftritt.<\/p>\n

    ABF\u00dcLLSEKTION:<\/u><\/h3>\n

    OBERTEIL DES ROTIERENDEN ABF\u00dcLLERS<\/h3>\n

    Der Hauptturm der Maschine ist mit dem Hauptzahnrad im Inneren des Geh\u00e4uses verbunden. Ein Tank aus Edelstahl ist oben am Turm montiert und h\u00e4lt 70 F\u00fclld\u00fcsen. Die 70 Federbelasteten Heber sind zwischen der Hauptkonsole und dem Boden des Tanks der Maschine festgezogen und werden von zwei Edelstahlringen gehalten. Die gesp\u00fclten Flaschen werden von den Hebern am Hals gegriffen und zur F\u00fcll\u00f6ffnung der D\u00fcse gebracht. Die Bewegung der Heber wird durch eine Nocke gesteuert, die am Boden des Produkttanks platziert ist.<\/p>\n

    OBERTEIL DES SCHRAUBVERSCHLUSSERS<\/h3>\n

    Die Einheit wird mit 15 Verschlussk\u00f6pfen aus hochlegiertem Chromstahl, pr\u00e4zise bearbeitet und geh\u00e4rtet, ausgestattet, die zum Festziehen einer Gr\u00f6\u00dfe, Form, Durchmesser und H\u00f6he der Kappen geeignet sind. Die Einheit ist mit einem rotierenden Kappenspender ausgestattet, der die Kappen vom Spender aufnimmt und auf die H\u00e4lse der Flaschen schraubt. Der gesamte obere rotierende Mechanismus wird von einer Edelstahlkuppel abgedeckt, die eine T\u00fcr an der R\u00fcckseite zur Reinigung, Schmierung und \u00d6lversorgung hat.<\/p>\n

    AUTOMATISCHER KAPPENZUF\u00dcHRER<\/h3>\n

    Die Maschine wird mit einem geeigneten Trichter \/ Scheibenzuf\u00fchrer zur automatischen Zuf\u00fchrung der Kappen auf die Flaschenh\u00e4lse durch den Kappenrutsch- und Schuhmechanismus ausgestattet sein. Der Kappenzuf\u00fchrer wird von einem separaten Motor angetrieben, der den<\/p>\n

    Kappenzuf\u00fchrer stoppt, wenn der Kappenrutsche bis zu einem voreingestellten Niveau gef\u00fcllt ist, und wieder startet, wenn das Niveau sinkt.<\/p>\n

    WECHSELTEILE<\/h3>\n

    Die Einheit wird mit einem Satz Wechselteile geliefert, der f\u00fcr eine Gr\u00f6\u00dfe, Form, Durchmesser und H\u00f6he der Flaschen und Kappen geeignet ist.<\/p>\n\n\n\n\n\n\n
    (a) 1 Satz F\u00fclld\u00fcsen<\/td>\n(b)<\/td>\nVerschlussbacken<\/td>\n<\/tr>\n
    (c) In Feed Feed Worm<\/td>\n(d)<\/td>\nSternrad<\/td>\n<\/tr>\n
    (e) Mittelsteg<\/td>\n(f)<\/td>\nKappenrutsche<\/td>\n<\/tr>\n
    (g) Scheibenzuf\u00fchrer<\/td>\n<\/td>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    GEBRAUCHTER VORMISCHER:<\/strong><\/h3>\n

    Zur Herstellung von kohlens\u00e4urehaltigen Erfrischungsgetr\u00e4nken durch Mischen eines Sirups mit entl\u00fcftetem Wasser und anschlie\u00dfender Karbonisierung der L\u00f6sung. Kapazit\u00e4t: 12.000L<\/p>\n

    NEUES INSPEKTIONSSYSTEM:<\/strong><\/h3>\n

    Inspektionssystem f\u00fcr F\u00fcllh\u00f6he und Verschlusskappe<\/p>\n

    GEBRAUCHTE SACMI OPP-ETIKETTIERMASCHINE AUF ROLLE:<\/strong><\/h3>\n

    Automatische Rotations-Hei\u00dfleim-BOPP-Etikettiermaschine mit 500 ml PET-Flaschen-Wechselteilen<\/p>\n

    NEUES INSPEKTIONSSYSTEM:<\/strong><\/h3>\n

    Etikettenanwesenheits-Inspektionssystem<\/p>\n

    \u00dcBERARBEITETER SCHRUMPFVERPACKER Dimac<\/p>\n

    WRAP-AROUND-Gebrauchter Dimac Planet 45 Wrap-Around-Kartonpacker 2006<\/h3>\n

    F\u00d6RDERER & ZUBEH\u00d6R:<\/p>\n

    Linenf\u00f6rderer und Antriebe, sowohl neue als auch gebrauchte \u00fcberarbeitet f\u00fcr die gesamte Linie.<\/p>\n

    PALETTIERER-ROBOTERSTATION NEU YOM 2024 PLUS VERPACKER GEBRAUCHTER ROBOPACK.<\/strong><\/h3>\n

    KOMPRESSOR HP 1250 CBM SIAD Plus Trockner- und K\u00fchlerstation<\/strong><\/h3>\n

    Komplette PET-Linie mit 1881 Hals, mit S\u00e4ttiger oder Vormischer, mit Sportkappensystem, mit sowohl OPP-Plastiketikett auf Rolle als auch Vollk\u00f6rper-Sleever.<\/p>\n

    F\u00fcr die Verpackung ist nur der Schrumpfverpacker mit 3×2 bei 1,50 L und 3×4 bei 0,50 und 0,25 L geeignet.<\/p>\n

    Sie ben\u00f6tigen einen Mechaniker, der ab der Inbetriebnahme 2\/3 Jahre kontinuierlich im Unternehmen anwesend sein kann.<\/p>\n

    Sie haben ein Layout von 3200 CBMs, von denen etwa 1000 f\u00fcr die Produktion und der Rest f\u00fcr die Lagerung vorgesehen sind.<\/p>\n

    Sie w\u00fcnschen ein schl\u00fcsselfertiges Angebot einschlie\u00dflich Installation und Inbetriebnahme f\u00fcr Ihre drei neuen Flaschenformate.<\/p>\n

    F\u00fcr Verpackung und Transport verschieben wir, wenn die Linie identifiziert und abgeschlossen ist.<\/p>\n

    Wir werden auch eine Liste der empfohlenen Ersatzteile f\u00fcr den Start bereitstellen.<\/p>\n

    Wir werden auch alle Modifikationen, die an der vorgeschlagenen Linie vorgenommen werden m\u00fcssen, da sowohl der Sleever als auch der Griffapplikator eingef\u00fchrt werden m\u00fcssen (da die Linie f\u00fcr Getr\u00e4nke mit 1881 Hals ausgelegt ist und diese beiden Maschinen daher normalerweise nicht enthalten sind), bereitstellen.<\/p>\n

    Wir werden eine vollst\u00e4ndige Liste dessen bereitstellen, was wir tun m\u00fcssen und wof\u00fcr Sie verantwortlich sind und Sorge tragen m\u00fcssen.<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC412-de.pdf","machine_number":"412","machine":[{"machine_type":{"term_id":7092,"name":"Blow Molding Machine","slug":"used-blow-molding-machine","term_group":0,"term_taxonomy_id":7092,"taxonomy":"machine_types","description":"

    A blow molding machine<\/strong> transforms PET preforms<\/strong> into finished plastic bottles through a heating and high-pressure air process. Preforms are small, test-tube-shaped pieces with pre-formed threaded necks that occupy minimal storage and transport space compared to finished bottles, significantly reducing logistics costs<\/em> in bottling operations.<\/p>\r\n\r\n

    How Blow Molding Machines Work<\/h2>\r\n\r\n

    The blow molding process<\/strong> begins when preforms enter the machine's oven system, typically moving upside down on mandrels. Infrared lamps<\/strong> heat the preform body above its glass transition temperature<\/em> while the pre-formed neck remains unaffected. Once heated, stretch rods<\/strong> extend into the preform while high-pressure air inflates it against the mold walls, creating the final bottle shape. After cooling, bottles transfer to conveyor systems for downstream processing.<\/p>\r\n\r\n

    Temperature uniformity during heating is critical for consistent wall distribution<\/strong>. Advanced machines address this challenge through:<\/p>\r\n\r\n

      \r\n
    • Separate blow valve systems<\/strong> for each cavity<\/li>\r\n
    • Optimized lamp positioning to compensate for temperature variation<\/li>\r\n
    • Return-path heating zones for temperature equalization<\/em><\/li>\r\n<\/ul>\r\n\r\n

      Types of Blow Molding Machines<\/h2>\r\n\r\n

      Linear Blow Molding Machines<\/h3>\r\n\r\n

      Linear blowers<\/strong> feature molds mounted in a single body moving with a common cylinder, typically offering 4 to 10 cavities<\/strong>. These machines suit medium production requirements up to 20,000 bottles per hour<\/strong> and require less floor space than rotary alternatives.<\/p>\r\n\r\n

      Key characteristics of linear blow molding machines:<\/p>\r\n\r\n

        \r\n
      • Preforms feed through a hopper<\/strong> to an unscrambler<\/li>\r\n
      • Transfer to tempered aluminum mandrels<\/strong> matched to specific neck specifications<\/li>\r\n
      • Compact footprint ideal for space-constrained facilities<\/em><\/li>\r\n
      • Lower capital investment compared to rotary systems<\/li>\r\n<\/ul>\r\n\r\n

        Rotary Blow Molding Machines<\/h3>\r\n\r\n

        Rotary blow molding machines<\/strong> deliver high-speed production up to 86,000 bottles per hour<\/strong> with configurations reaching 40 cavities<\/strong>. Each preform travels to an individual blow station mounted on a rotating wheel, ensuring identical timing between heating and blowing for every bottle.<\/p>\r\n\r\n

        Advantages of rotary blowers include:<\/p>\r\n\r\n

          \r\n
        • Consistent quality<\/strong> through uniform preform-to-blow timing<\/li>\r\n
        • Single electric motor driving all functions via transmission belts<\/strong><\/li>\r\n
        • Cam mechanisms<\/strong> operating stretch rods and mold sequences<\/li>\r\n
        • Automatic synchronization when adjusting production speed<\/li>\r\n
        • Torque limiters<\/strong> on drive pulleys preventing damage from malformed preforms<\/li>\r\n<\/ul>\r\n\r\n

          Combi-Block Systems<\/h3>\r\n\r\n

          Combi-block configurations<\/strong> integrate blowing, filling, and capping<\/strong> into a single compact system. This design eliminates air conveyors between machines and reduces floor space requirements significantly.<\/p>\r\n\r\n

          Combi-block technology includes:<\/p>\r\n\r\n

            \r\n
          • Unified human-machine interface (HMI)<\/strong><\/li>\r\n
          • Single recipe management<\/strong> with archived traceability<\/li>\r\n
          • Coordinated maintenance scheduling<\/strong> for the entire system<\/li>\r\n
          • Optional integration of labeling<\/strong>, level inspection, and cap detection<\/li>\r\n
          • Space for saturators<\/strong> or premix drink systems<\/li>\r\n<\/ul>\r\n\r\n

            Blow Molding Processes<\/h2>\r\n\r\n

            Two-Stage Stretch Blow Molding<\/h3>\r\n\r\n

            The two-stage process<\/strong> separates preform injection<\/strong> and bottle blowing<\/strong> into independent operations. Injection presses produce preforms that can be stored, transported, and blown on separate equipment as needed.<\/p>\r\n\r\n

            Benefits of two-stage stretch blow molding:<\/p>\r\n\r\n

              \r\n
            • Independent optimization<\/strong> of injection and blowing processes<\/li>\r\n
            • Flexibility to produce different bottle formats<\/em> from stored preforms<\/li>\r\n
            • Enables preform trading<\/strong> between manufacturers<\/li>\r\n
            • Suitable for cylindrical, rectangular, or oval bottles<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Single-Stage Blow Molding<\/h3>\r\n\r\n

              Single-stage machines<\/strong> perform both preform injection and bottle blowing in one unit. Three-station configurations<\/strong> eliminate separate reheating by utilizing latent heat<\/em> from injection, reducing energy costs by up to 25%<\/strong> compared to four-station designs.<\/p>\r\n\r\n

              Ideal applications:<\/p>\r\n\r\n

                \r\n
              • Small production batches<\/strong> and frequent format changes<\/li>\r\n
              • Non-circular and rectangular bottle shapes<\/strong><\/li>\r\n
              • Operations requiring uniform wall thickness<\/em> control<\/li>\r\n<\/ul>\r\n\r\n

                Injection Blow Molding (IBM)<\/h3>\r\n\r\n

                Injection blow molding<\/strong> produces small containers for pharmaceutical<\/strong> and single-dose applications<\/strong>. The polymer is injection molded onto a center pin, rotated to a blow station, inflated, cooled, and ejected through a three-stage process.<\/p>\r\n\r\n

                IBM characteristics:<\/p>\r\n\r\n

                  \r\n
                • Precision molded finishes<\/strong> for medical containers<\/li>\r\n
                • Typical cavity configurations from 3 to 16 molds<\/strong><\/li>\r\n
                • Limited to small volume bottles<\/em><\/li>\r\n
                • No biaxial stretching for barrier enhancement<\/li>\r\n<\/ul>\r\n\r\n

                  Semi-Automatic Blow Molding Machines<\/h2>\r\n\r\n

                  Semi-automatic blowers<\/strong> feature independent oven sections where operators manually load preforms onto mandrels. These machines offer an economical entry point for lower-volume production.<\/p>\r\n\r\n

                  Production capacity ranges:<\/p>\r\n\r\n

                    \r\n
                  • 50 bottles\/hour<\/strong> for 20-liter containers (single cavity)<\/li>\r\n
                  • 700 bottles\/hour<\/strong> for 0.5-liter bottles (double cavity)<\/li>\r\n
                  • Up to 1,500 bottles\/hour<\/strong> with automatic preform feeding<\/li>\r\n<\/ul>\r\n\r\n

                    Safety features include two-button mold closing sequences<\/strong> protecting operators during operation.<\/p>\r\n\r\n

                    Technical Specifications<\/h2>\r\n\r\n

                    Standard blow molding machine specifications<\/strong> include:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                    Parameter<\/th>\r\n Typical Range<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                    Mandrel spacing<\/strong><\/td>\r\n 38\u201350mm (wider for large openings)<\/td>\r\n <\/tr>\r\n
                    Neck diameter<\/strong><\/td>\r\n 28\u201333mm (water and beverage)<\/td>\r\n <\/tr>\r\n
                    Heating zones<\/strong><\/td>\r\n 20+ zones plus return-path stations<\/td>\r\n <\/tr>\r\n
                    Linear cavities<\/strong><\/td>\r\n 4\u201310 cavities<\/td>\r\n <\/tr>\r\n
                    Rotary cavities<\/strong><\/td>\r\n Up to 40 cavities<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                    Each blow station<\/strong> includes:<\/p>\r\n\r\n

                      \r\n
                    • Dedicated mold assemblies<\/strong><\/li>\r\n
                    • Stretch rods<\/strong> operated by cam mechanisms<\/li>\r\n
                    • Water circuit connections<\/strong> for cooling<\/li>\r\n
                    • Three-valve air systems: pre-blow, blow, and exhaust<\/em><\/li>\r\n<\/ul>\r\n\r\n

                      Leading Manufacturers<\/h2>\r\n\r\n

                      The global blow molding machine market<\/strong> features established manufacturers known for innovation, reliability, and service support:<\/p>\r\n\r\n

                        \r\n
                      • Sidel<\/strong> \u2013 high-speed rotary systems and combi-blocks<\/li>\r\n
                      • Krones<\/strong> \u2013 integrated bottling line solutions<\/li>\r\n
                      • Sipa<\/strong> \u2013 single-stage and two-stage technologies<\/li>\r\n
                      • KHS<\/strong> \u2013 energy-efficient blowing systems<\/li>\r\n
                      • Sacmi<\/strong> \u2013 compression blow forming innovation<\/li>\r\n<\/ul>\r\n\r\n

                        Used equipment from these brands offers proven reliability<\/strong> with available spare parts<\/em> and worldwide service networks.<\/p>\r\n\r\n

                        Buying Used Blow Molding Equipment<\/h2>\r\n\r\n

                        Used blow molding machines<\/strong> typically come configured for specific neck formats. Key considerations when purchasing:<\/p>\r\n\r\n

                          \r\n
                        • Neck format modifications<\/strong> \u2013 possible subject to machine design analysis<\/li>\r\n
                        • Thread pattern changes<\/strong> \u2013 lower conversion costs within same diameter<\/li>\r\n
                        • Generation compatibility<\/strong> \u2013 later models offer greater customization flexibility<\/li>\r\n
                        • Capping system verification<\/strong> \u2013 required when changing neck specifications<\/li>\r\n
                        • Hours of operation<\/strong> and maintenance history<\/li>\r\n<\/ul>\r\n\r\n

                          Modern patented connection systems<\/strong> allow combining used blow molding machines with filling monoblocks, creating combi-block functionality from existing equipment at reduced investment compared to new or overhauled integrated systems.<\/p>","parent":0,"count":100,"filter":"raw"},"manufacturer":{"term_id":2576,"name":"Sipa","slug":"sipa-de-2","term_group":0,"term_taxonomy_id":2576,"taxonomy":"manufacturer","description":"","parent":0,"count":17,"filter":"raw"},"model":"SFR 16","year":{"value":"2007","label":"2007"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":897,"name":"Premix","slug":"used-premix","term_group":0,"term_taxonomy_id":897,"taxonomy":"machine_types","description":"

                          A premix system<\/strong> (also called mixer<\/strong>) performs deaeration<\/strong>, blending<\/strong>, and carbonation<\/strong> of beverages in continuous production. These machines mix multiple ingredients \u2014 from a minimum of two components<\/strong> (water and syrup) to a maximum of eight ingredients<\/strong> including flavor dosages \u2014 depending on make and model.<\/p>\r\n\r\n

                          Premix systems are essential for soft drink production<\/strong>, delivering high dosing accuracy and optimal CO2 dissolution through high-pressure carbonation<\/strong>.<\/p>\r\n\r\n

                          Premix System Capacities<\/h2>\r\n\r\n

                          Premix machinery is available in multiple sizes to match production requirements:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                          Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                          Available capacities<\/strong><\/td>\r\n 15, 30, 45, 60, and 90 m\u00b3\/hour<\/td>\r\n <\/tr>\r\n
                          Nominal efficiency range<\/strong><\/td>\r\n 33% to 100%<\/td>\r\n <\/tr>\r\n
                          Maximum efficiency<\/strong><\/td>\r\n 110% of nominal capacity<\/td>\r\n <\/tr>\r\n
                          Ingredient capacity<\/strong><\/td>\r\n 2 to 8 components<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                          Operating Principles<\/h2>\r\n\r\n

                          Premix systems use a register regulation system<\/strong> for precise dosing of liquid and gaseous ingredients. High-pressure carbonation<\/strong> ensures optimal CO2 solution in the finished product.<\/p>\r\n\r\n

                          Key process features:<\/p>\r\n\r\n

                            \r\n
                          • Intensive homogenization<\/strong> via two axial dynamic mixing segments<\/li>\r\n
                          • Recipe memory<\/strong> for perfect product quality reproducibility<\/li>\r\n
                          • Double deaeration<\/strong> with vacuum and stripping gas<\/li>\r\n
                          • Pressure-intensifying pump<\/strong> with pressure regulation<\/li>\r\n<\/ul>\r\n\r\n

                            Premix System Advantages<\/h2>\r\n\r\n
                              \r\n
                            • High dosing accuracy<\/strong> \u2014 continuous production saves media and product<\/li>\r\n
                            • No additional CO2 consumption<\/strong> during continuous production (33-100% efficiency range)<\/li>\r\n
                            • Quick product changeover<\/strong> \u2014 water rinse in less than 10 minutes<\/strong> (depending on syrup room layout and filler connection)<\/li>\r\n
                            • Wide output range<\/strong> \u2014 suitable for diverse soft drink production requirements<\/li>\r\n
                            • Consistent quality<\/strong> \u2014 recipe memory ensures batch-to-batch reproducibility<\/li>\r\n<\/ul>\r\n\r\n

                              Measurement and Control Systems<\/h2>\r\n\r\n

                              Premix systems incorporate advanced measurement and control for precise beverage formulation:<\/p>\r\n\r\n

                                \r\n
                              • CO2 measurement<\/strong> (e.g., Maselli instruments)<\/li>\r\n
                              • Brix value measurement<\/strong> for sugar content control<\/li>\r\n
                              • Product output monitoring<\/strong><\/li>\r\n
                              • Data collection software<\/strong> for process documentation<\/li>\r\n
                              • Automatic CIP valve control<\/strong> via bus system<\/li>\r\n
                              • Sampling valves<\/strong> for quality verification<\/li>\r\n<\/ul>\r\n\r\n

                                Construction and Materials<\/h2>\r\n\r\n

                                Premix systems feature corrosion-resistant construction<\/strong> throughout:<\/p>\r\n\r\n

                                  \r\n
                                • Vacuum pump<\/strong> \u2014 stainless steel \/ chrome-nickel steel (similar to AISI 304<\/strong>)<\/li>\r\n
                                • Plate heat exchanger<\/strong> \u2014 stainless steel construction<\/li>\r\n
                                • High-efficiency valves<\/strong> (e.g., Krones Evoguard series)<\/li>\r\n
                                • Access platforms<\/strong> for electrical components installed above 2.2 meters height<\/li>\r\n<\/ul>\r\n\r\n

                                  Process Connections and Monitoring<\/h2>\r\n\r\n

                                  Standard premix configurations include:<\/p>\r\n\r\n

                                    \r\n
                                  • Water supply<\/strong> with pressure monitoring at inlet<\/li>\r\n
                                  • Refrigerant supply<\/strong> with monitoring system<\/li>\r\n
                                  • Heat exchanger<\/strong> for cooling water (upstream of syrup dosing)<\/li>\r\n
                                  • Signal exchange<\/strong> for water and refrigerant supply coordination<\/li>\r\n
                                  • Gas pressurizing system<\/strong> with capability to change pressurizing gas after production start<\/li>\r\n<\/ul>\r\n\r\n

                                    Special Product Handling<\/h2>\r\n\r\n

                                    Advanced premix systems accommodate products with pulp and fiber content<\/strong>:<\/p>\r\n\r\n

                                      \r\n
                                    • No limitations<\/strong> on pulp and fiber size<\/li>\r\n
                                    • Dedicated heat exchanger for cooling water<\/strong> positioned upstream of syrup dosing for fiber-containing products<\/li>\r\n
                                    • Aroma dosage<\/strong> systems with regulated delivery<\/li>\r\n<\/ul>\r\n\r\n

                                      Cleaning System<\/h2>\r\n\r\n

                                      Integrated CIP (Clean-In-Place)<\/strong> capability features:<\/p>\r\n\r\n

                                        \r\n
                                      • Automatic valve control<\/strong> via bus system<\/li>\r\n
                                      • Water rinse<\/strong> product changeover<\/li>\r\n
                                      • Rapid changeover time under 10 minutes<\/strong><\/li>\r\n<\/ul>","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":2303,"name":"Sacmi","slug":"sacmi-de","term_group":0,"term_taxonomy_id":2303,"taxonomy":"manufacturer","description":"","parent":0,"count":13,"filter":"raw"},"model":"DP 120","year":{"value":"2010","label":"2010"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

                                        A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

                                        Position in the Bottling Line<\/h2>\r\n\r\n

                                        The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

                                          \r\n
                                        • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
                                        • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                          How Filling Monoblocks Work<\/h2>\r\n\r\n

                                          The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

                                            \r\n
                                          1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
                                          2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
                                          3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
                                          4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
                                          5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
                                          6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

                                            Filling Requirements<\/h2>\r\n\r\n

                                            Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

                                              \r\n
                                            • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
                                            • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
                                            • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
                                            • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

                                              The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

                                              Monoblock Configurations<\/h2>\r\n\r\n

                                              Gripping Systems<\/h3>\r\n\r\n

                                              Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                              Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                              Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
                                              Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                              Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

                                              Turret Configurations<\/h3>\r\n\r\n

                                              Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

                                                \r\n
                                              • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
                                              • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
                                              • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                                Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

                                                Filling Monoblock Types<\/h2>\r\n\r\n

                                                Isobaric Filling Monoblock<\/h3>\r\n\r\n

                                                The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

                                                Key components:<\/p>\r\n\r\n

                                                  \r\n
                                                • Pressurized storage tank<\/strong><\/li>\r\n
                                                • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
                                                • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
                                                • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                                                  Advantages of isobaric systems:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                                                  • Reduced foaming<\/strong> during filling<\/li>\r\n
                                                  • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                    Considerations:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Higher construction and maintenance complexity<\/li>\r\n
                                                    • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                                                    • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                                                      Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                                                      Gravity Filling Monoblock<\/h3>\r\n\r\n

                                                      Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                                                      Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                                                      Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                                                      The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                                                        \r\n
                                                      • High vacuum chamber<\/strong> filling<\/li>\r\n
                                                      • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                                                        Characteristics:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                                                        • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                                                        • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                                                        • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                                                          PET Filling Monoblocks<\/h2>\r\n\r\n

                                                          Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                                                          PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                                                          Capping Section<\/h2>\r\n\r\n

                                                          The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                                                            \r\n
                                                          1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                                                          2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                                                          3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                                                            After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                                                            Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                                                            When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                            Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                            Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                                                            Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                            For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                                                            Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                                                            Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                            • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                            • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                                            • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                                                            • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                                                            • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":13323,"name":"UBL SRL","slug":"ubl-srl-de","term_group":0,"term_taxonomy_id":13323,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"70-70-15-15","year":{"value":"2024","label":"2024"},"notes":"Neue Maschine","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                                                              A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                                                              Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                                                              Types of Labeling Machines<\/h2>\r\n\r\n

                                                              Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                                                              Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                              Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                              Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                                                              Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                              Labeling Technologies<\/h2>\r\n\r\n

                                                              Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                                                              Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                                                              Operating principle:<\/p>\r\n\r\n

                                                                \r\n
                                                              • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                                                              • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                                                              • Labels release at the precise point of bottle passage<\/li>\r\n
                                                              • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                                                                Advantages:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Medium-high speed<\/strong> production capability<\/li>\r\n
                                                                • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                                                                • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                                                                • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                                                                  Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                                                                  Operating principle:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                                                                  • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                                                                  • Hot glue<\/strong> applied to label backs<\/li>\r\n
                                                                  • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Advantages:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                                                                    • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                                                                    • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                                                                    • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                                                                    • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                                                                    • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Considerations:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                                                      • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                                                      • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                        Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                                                        Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                                                        Operating principle:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                                                        • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                                                        • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                                                        • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                                                        • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                                                          Specifications:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                                                          • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                                                          • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                                                            Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                                                            Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                                                            Characteristics:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                                                            • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                                                            • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                                                              Sleeve Labeling Machines<\/h3>\r\n\r\n

                                                                              Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                                                              Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                              Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                              Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                                                              Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                              Sleeve label advantages:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                                                              • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                                                              • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                                                              • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                                                              • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                                                              • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                                                              • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                Labeling Process Steps<\/h2>\r\n\r\n

                                                                                Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                                                                2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                                                                3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                                                                4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                                                                5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                                                                6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                                                                  Label Application Positions<\/h2>\r\n\r\n

                                                                                  Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Front label<\/strong><\/li>\r\n
                                                                                  • Back label<\/strong><\/li>\r\n
                                                                                  • Side labels<\/strong><\/li>\r\n
                                                                                  • Neck label<\/strong><\/li>\r\n
                                                                                  • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                                                                  • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                                                                    Labeling Machine Benefits<\/h2>\r\n\r\n
                                                                                      \r\n
                                                                                    • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                                                                    • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                                                                    • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                                                                    • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                                                                    • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                                                      Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                                                      Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                                                        \r\n
                                                                                      • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                                                      • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":2303,"name":"Sacmi","slug":"sacmi-de","term_group":0,"term_taxonomy_id":2303,"taxonomy":"manufacturer","description":"","parent":0,"count":13,"filter":"raw"},"model":"Opera 400","year":{"value":"2010","label":"2010"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"

                                                                                        A shrink wrapper<\/strong> creates bundled packages by wrapping containers in shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n

                                                                                        The machine operates in two phases:<\/p>\r\n\r\n

                                                                                          \r\n
                                                                                        1. Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n
                                                                                        2. Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n

                                                                                          How Shrink Wrappers Work<\/h2>\r\n\r\n

                                                                                          The shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n

                                                                                            \r\n
                                                                                          1. Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n
                                                                                          2. Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n
                                                                                          3. Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n
                                                                                          4. Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n
                                                                                          5. Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n
                                                                                          6. Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n

                                                                                            Types of Shrink Wrappers<\/h2>\r\n\r\n

                                                                                            Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n

                                                                                            Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n

                                                                                            Characteristics:<\/p>\r\n\r\n

                                                                                              \r\n
                                                                                            • Production speed: maximum 25 bundles\/minute<\/strong><\/li>\r\n
                                                                                            • Package stops during sealing operation<\/li>\r\n
                                                                                            • Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n

                                                                                              Film Launcher Shrink Wrappers<\/h3>\r\n\r\n

                                                                                              Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with 5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n

                                                                                              Characteristics:<\/p>\r\n\r\n

                                                                                                \r\n
                                                                                              • Production speed: up to 200 packs\/minute per lane<\/strong><\/li>\r\n
                                                                                              • Available in one, two, or three-lane<\/strong> configurations<\/li>\r\n
                                                                                              • No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n
                                                                                              • Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                Shrink Wrapper Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                Type<\/th>\r\n Speed<\/th>\r\n Operation<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                Sealing bar<\/strong><\/td>\r\n Up to 25 bundles\/min<\/td>\r\n Stop-and-seal cycle<\/td>\r\n <\/tr>\r\n
                                                                                                Film launcher<\/strong><\/td>\r\n Up to 200 packs\/min\/lane<\/td>\r\n Continuous motion<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                Configuration Options<\/h2>\r\n\r\n

                                                                                                Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n

                                                                                                  \r\n
                                                                                                • Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n
                                                                                                • Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n
                                                                                                • Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n
                                                                                                • Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n
                                                                                                • Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                  Tray Insert Applications<\/h3>\r\n\r\n

                                                                                                  The tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n

                                                                                                    \r\n
                                                                                                  • Mayonnaise jars<\/li>\r\n
                                                                                                  • Vinegar bottles<\/li>\r\n
                                                                                                  • Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                    Shrink Film Technology<\/h2>\r\n\r\n

                                                                                                    Film Type<\/h3>\r\n\r\n

                                                                                                    Most shrink wrappers use LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n

                                                                                                    Film specifications:<\/p>\r\n\r\n

                                                                                                      \r\n
                                                                                                    • Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n
                                                                                                    • Printable up to 10 colors<\/strong> using flexographic systems<\/li>\r\n
                                                                                                    • Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n
                                                                                                    • Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                      Reel Changeover<\/h3>\r\n\r\n

                                                                                                      When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform automatic junction<\/strong> between coils.<\/p>\r\n\r\n

                                                                                                      Shrink Tunnel (Oven)<\/h2>\r\n\r\n

                                                                                                      The shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n

                                                                                                        \r\n
                                                                                                      • Electrical resistances<\/strong> heat the air<\/li>\r\n
                                                                                                      • Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n
                                                                                                      • Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                        Antistatic Systems<\/h2>\r\n\r\n

                                                                                                        Continuous operation requires antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n

                                                                                                          \r\n
                                                                                                        • Processing interruptions<\/li>\r\n
                                                                                                        • Electric shocks to operators<\/li>\r\n
                                                                                                        • Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                          Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n

                                                                                                          Applications<\/h2>\r\n\r\n

                                                                                                          Shrink wrappers package products requiring grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n

                                                                                                            \r\n
                                                                                                          • Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n
                                                                                                          • Beverage cans<\/strong><\/li>\r\n
                                                                                                          • Food containers<\/strong><\/li>\r\n
                                                                                                          • Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                            After shrink wrapping, bundles may receive handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n

                                                                                                            Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n

                                                                                                            Established brands in the shrink wrapper market include:<\/p>\r\n\r\n

                                                                                                              \r\n
                                                                                                            • Zambelli<\/strong><\/li>\r\n
                                                                                                            • Dimac<\/strong><\/li>\r\n
                                                                                                            • Krones<\/strong><\/li>\r\n
                                                                                                            • OCME<\/strong><\/li>\r\n
                                                                                                            • SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                              Used shrink wrappers from these manufacturers offer proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":1829,"name":"Dimac","slug":"dimac-de","term_group":0,"term_taxonomy_id":1829,"taxonomy":"manufacturer","description":"","parent":0,"count":15,"filter":"raw"},"model":"STARFILM","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":218,"name":"Wrap Around Packer","slug":"wrap-around-packer","term_group":0,"term_taxonomy_id":218,"taxonomy":"machine_types","description":"

                                                                                                              A wrap around packer<\/strong> is a complete cartoning machine that combines all phases of carton forming<\/strong>, filling<\/strong>, and closing<\/strong> in a single integrated unit. Unlike traditional systems requiring separate machines for each function, the wrap around builds the carton directly around the product, saving significant floor space.<\/p>\r\n\r\n

                                                                                                              Traditional vs. Wrap Around Systems<\/h2>\r\n\r\n

                                                                                                              Traditional Three-Phase Cartoning<\/h3>\r\n\r\n

                                                                                                              Conventional cartoning requires separate machines for each production phase:<\/p>\r\n\r\n

                                                                                                                \r\n
                                                                                                              1. Carton forming<\/strong> \u2014 suction cups pick flat cartons from magazine storage; automatic system opens and positions carton; underside flaps closed with glue<\/li>\r\n
                                                                                                              2. Case packing<\/strong> \u2014 bottles inserted in orderly rows through centering devices guiding products into designated spaces<\/li>\r\n
                                                                                                              3. Carton sealing<\/strong> \u2014 belt and chain system transports filled cartons to sealer; upper flaps closed with tape or glue<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                                This procedure requires considerable floor space<\/strong> within the facility.<\/p>\r\n\r\n

                                                                                                                Wrap Around Advantage<\/h3>\r\n\r\n

                                                                                                                The wrap around packer<\/strong> combines all three phases in one machine, offering:<\/p>\r\n\r\n

                                                                                                                  \r\n
                                                                                                                • Compact footprint<\/strong> \u2014 single machine replaces three separate units<\/li>\r\n
                                                                                                                • Reduced space requirements<\/strong> \u2014 ideal for limited facility areas<\/li>\r\n
                                                                                                                • Lower consumption<\/strong> \u2014 optimized energy and material usage<\/li>\r\n
                                                                                                                • Higher effective yield<\/strong> \u2014 streamlined production flow<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                  How Wrap Around Packers Work<\/h2>\r\n\r\n

                                                                                                                  The wrap around process<\/strong> operates differently from traditional cartoning:<\/p>\r\n\r\n

                                                                                                                    \r\n
                                                                                                                  1. Carton pickup<\/strong> \u2014 flat carton blanks retrieved from magazine storage<\/li>\r\n
                                                                                                                  2. Pre-forming<\/strong> \u2014 carton pre-folded according to designated creases<\/li>\r\n
                                                                                                                  3. Product grouping<\/strong> \u2014 divider at machine entrance arranges bottles in rows of equal number and length<\/li>\r\n
                                                                                                                  4. Wrapping<\/strong> \u2014 cardboard built directly around the bottle group<\/li>\r\n
                                                                                                                  5. Sealing<\/strong> \u2014 glue system applies precise sprays creating elegant, functional closure<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                                    The cartons used in wrap around systems are specifically designed<\/strong> for this process and differ from American-style cartons used in traditional systems.<\/p>\r\n\r\n

                                                                                                                    Configuration Options<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                    Feature<\/th>\r\n Options<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                    Infeed orientation<\/strong><\/td>\r\n Straight or 90-degree entry<\/td>\r\n <\/tr>\r\n
                                                                                                                    Bottle formats<\/strong><\/td>\r\n All standard formats accommodated<\/td>\r\n <\/tr>\r\n
                                                                                                                    Sealing method<\/strong><\/td>\r\n Glue with precision spray application<\/td>\r\n <\/tr>\r\n
                                                                                                                    Carton type<\/strong><\/td>\r\n Wrap around blanks (specific design)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                    Bottle Handling<\/h2>\r\n\r\n

                                                                                                                    At the machine entrance, a divider<\/strong> arranges and sorts incoming bottles:<\/p>\r\n\r\n

                                                                                                                      \r\n
                                                                                                                    • Creates rows of equal number and length<\/strong><\/li>\r\n
                                                                                                                    • Centering devices<\/strong> guide bottles to prevent breakage<\/li>\r\n
                                                                                                                    • Ensures correct product positioning in designated spaces<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                      Special Format Solutions<\/h2>\r\n\r\n

                                                                                                                      For shaped or irregular bottles<\/strong>, wrap around packers may require anthropomorphic solutions<\/strong> using robots to assist with:<\/p>\r\n\r\n

                                                                                                                        \r\n
                                                                                                                      • Carton formation<\/strong> around complex shapes<\/li>\r\n
                                                                                                                      • Bottle direction<\/strong> and positioning<\/li>\r\n
                                                                                                                      • Custom handling<\/strong> for non-standard containers<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                        Control System<\/h2>\r\n\r\n

                                                                                                                        Wrap around packers, like all case packers and carton machines, are controlled by PLC systems<\/strong> with dedicated programs allowing:<\/p>\r\n\r\n

                                                                                                                          \r\n
                                                                                                                        • Selection of bottle format<\/strong> parameters<\/li>\r\n
                                                                                                                        • Configuration for carton type and conformation<\/strong><\/li>\r\n
                                                                                                                        • Adjustment within specified tolerances<\/strong> (detailed in technical documentation)<\/li>\r\n
                                                                                                                        • Recipe storage<\/strong> for quick format changeover<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                          Technology Evolution<\/h2>\r\n\r\n

                                                                                                                          Modern wrap around packers have evolved significantly, now built more compact and functional<\/strong> with improvements in:<\/p>\r\n\r\n

                                                                                                                            \r\n
                                                                                                                          • Energy consumption<\/strong> \u2014 reduced power requirements<\/li>\r\n
                                                                                                                          • Effective working yield<\/strong> \u2014 higher throughput efficiency<\/li>\r\n
                                                                                                                          • Footprint optimization<\/strong> \u2014 smaller machine dimensions<\/li>\r\n
                                                                                                                          • Flexibility<\/strong> \u2014 accommodation of diverse bottle and carton formats<\/li>\r\n<\/ul>","parent":0,"count":13,"filter":"raw"},"manufacturer":{"term_id":1829,"name":"Dimac","slug":"dimac-de","term_group":0,"term_taxonomy_id":1829,"taxonomy":"manufacturer","description":"","parent":0,"count":15,"filter":"raw"},"model":"Planet 45","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"

                                                                                                                            A palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with precision<\/strong> and speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n

                                                                                                                            Palletizing equipment handles products at high-level<\/strong> or floor-level<\/strong> elevations using conventional<\/strong> or robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n

                                                                                                                            Types of Palletizers<\/h2>\r\n\r\n

                                                                                                                            Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n

                                                                                                                            Robotic Palletizers<\/h3>\r\n\r\n

                                                                                                                            Robotic palletizers<\/strong> use a hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n

                                                                                                                            Advantages:<\/p>\r\n\r\n

                                                                                                                              \r\n
                                                                                                                            • Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n
                                                                                                                            • Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n
                                                                                                                            • Capability to service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n
                                                                                                                            • Lift capacity up to 1,000 kg<\/strong><\/li>\r\n
                                                                                                                            • Potential for mixed load handling<\/strong> on single pallets<\/li>\r\n
                                                                                                                            • End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                              Considerations:<\/p>\r\n\r\n

                                                                                                                                \r\n
                                                                                                                              • Generally higher cost<\/strong> than conventional systems<\/li>\r\n
                                                                                                                              • Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                Low-Level Palletizers<\/h3>\r\n\r\n

                                                                                                                                Low-level palletizers<\/strong> load products from ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n

                                                                                                                                Advantages:<\/p>\r\n\r\n

                                                                                                                                  \r\n
                                                                                                                                • Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n
                                                                                                                                • Easier maintenance<\/strong> and operation<\/li>\r\n
                                                                                                                                • Capacity up to 15 cases\/minute<\/strong><\/li>\r\n
                                                                                                                                • Creates compact, stable pallets<\/strong><\/li>\r\n
                                                                                                                                • Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                  High-Level Palletizers<\/h3>\r\n\r\n

                                                                                                                                  High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n

                                                                                                                                  Advantages:<\/p>\r\n\r\n

                                                                                                                                    \r\n
                                                                                                                                  • Capacity up to 200 cases\/minute<\/strong><\/li>\r\n
                                                                                                                                  • Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n
                                                                                                                                  • Creates very compact pallets<\/strong><\/li>\r\n
                                                                                                                                  • Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                    Palletizer Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                    Type<\/th>\r\n Speed<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                    Robotic<\/strong><\/td>\r\n Variable (flexibility priority)<\/td>\r\n Multiple lines; mixed loads; limited space<\/td>\r\n <\/tr>\r\n
                                                                                                                                    Low-level<\/strong><\/td>\r\n Up to 15 cases\/min<\/td>\r\n Medium volume; cost-sensitive operations<\/td>\r\n <\/tr>\r\n
                                                                                                                                    High-level<\/strong><\/td>\r\n Up to 200 cases\/min<\/td>\r\n High-volume production; maximum throughput<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                    Mixed Case Palletizing<\/h2>\r\n\r\n

                                                                                                                                    Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n

                                                                                                                                    Modern developments include Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n

                                                                                                                                    Palletizer Technology Evolution<\/h2>\r\n\r\n

                                                                                                                                    Palletizing technology has evolved significantly since the first mechanized palletizer was developed by Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n

                                                                                                                                      \r\n
                                                                                                                                    • 1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n
                                                                                                                                    • 1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n
                                                                                                                                    • 1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n
                                                                                                                                    • Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                      Leading Palletizer Manufacturers<\/h2>\r\n\r\n

                                                                                                                                      The market features established brands with proven reliability:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                      Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                      Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
                                                                                                                                      ACMI<\/strong><\/td>\r\n Bottling and packaging systems (35+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                                                                      Sipa<\/strong><\/td>\r\n PET bottling and palletizing (30+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                                                                      Zecchetti<\/strong><\/td>\r\n Turnkey conveying and palletizing systems (60 years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                      AVE Technologies<\/strong><\/td>\r\n International presence in 60 countries (60+ years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                      EMS Logik<\/strong><\/td>\r\n Palletizing and depalletizing systems (Italy)<\/td>\r\n <\/tr>\r\n
                                                                                                                                      ABM Automazioni<\/strong><\/td>\r\n Robotic machines and custom solutions (founded 2006)<\/td>\r\n <\/tr>\r\n
                                                                                                                                      Cosmapack<\/strong><\/td>\r\n Packaging machines across diverse sectors (40+ years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                      Mondo & Scaglione<\/strong><\/td>\r\n Wine industry packaging expertise (50+ years)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                      Used palletizers from these manufacturers offer proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":2350,"name":"Robopac","slug":"robopac-de","term_group":0,"term_taxonomy_id":2350,"taxonomy":"manufacturer","description":"","parent":0,"count":19,"filter":"raw"},"model":"","year":{"value":"2024","label":"2024"},"notes":"Neue Maschine","machine_type_as_text":""},{"machine_type":{"term_id":211,"name":"Pallet Wrapper","slug":"used-pallet-wrapper","term_group":0,"term_taxonomy_id":211,"taxonomy":"machine_types","description":"

                                                                                                                                      A pallet wrapper<\/strong> assembles, stabilizes, and protects loads of various sizes using stretch film<\/strong>, guaranteeing safe transport. Wrapping represents the final phase of the production process and the first essential step in the logistics chain<\/strong>.<\/p>\r\n\r\n

                                                                                                                                      Pallet wrappers are available in automatic<\/strong> and semi-automatic<\/strong> configurations with three main solutions: rotating table<\/strong>, rotating arm<\/strong>, and rotating ring<\/strong>.<\/p>\r\n\r\n

                                                                                                                                      Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                                                                                      Automatic wrapping machines<\/strong> transport pallets via roller or chain conveyors without operator intervention. When the pallet reaches the correct position, the machine executes the selected wrapping cycle according to preset parameters and automatically conveys the pallet to the outfeed section upon completion.<\/p>\r\n\r\n

                                                                                                                                      Perimeter safety guards<\/strong> are required by law to prevent access during cycle operation.<\/p>\r\n\r\n

                                                                                                                                      Automatic Rotating Table<\/h3>\r\n\r\n

                                                                                                                                      The rotating table wrapper<\/strong> features a rotating platform equipped with transport systems (roller conveyor or chain) and automatic function devices including film gripper and cutting<\/strong>.<\/p>\r\n\r\n

                                                                                                                                      Characteristics:<\/p>\r\n\r\n

                                                                                                                                        \r\n
                                                                                                                                      • Production capacity: 20 to 55 pallets\/hour<\/strong><\/li>\r\n
                                                                                                                                      • Minimum footprint<\/strong> \u2014 smallest floor space requirement<\/li>\r\n
                                                                                                                                      • Ease of operation<\/strong><\/li>\r\n
                                                                                                                                      • Low maintenance<\/strong> requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                        Automatic Rotating Arm<\/h3>\r\n\r\n

                                                                                                                                        The rotating arm wrapper<\/strong> keeps the pallet stationary while the arm rotates around it, making it particularly suitable for unstable loads<\/strong> at risk of falling during rotation.<\/p>\r\n\r\n

                                                                                                                                        Characteristics:<\/p>\r\n\r\n

                                                                                                                                          \r\n
                                                                                                                                        • Production capacity: 55 to 100 pallets\/hour<\/strong><\/li>\r\n
                                                                                                                                        • Ideal for unstable or heavy pallets<\/strong><\/li>\r\n
                                                                                                                                        • Pallet remains stationary<\/strong> during wrapping<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                          Automatic Rotating Ring<\/h3>\r\n\r\n

                                                                                                                                          The rotating ring wrapper<\/strong> delivers the highest production rates with technical characteristics satisfying specific requirements for wrapping cycles and plant layout.<\/p>\r\n\r\n

                                                                                                                                          Characteristics:<\/p>\r\n\r\n

                                                                                                                                            \r\n
                                                                                                                                          • Production capacity: up to 160 pallets\/hour<\/strong><\/li>\r\n
                                                                                                                                          • Maximum throughput<\/strong> for high-volume operations<\/li>\r\n
                                                                                                                                          • Customizable wrapping cycles<\/strong> and layout integration<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                            Semi-Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                                                                                            Semi-automatic wrappers<\/strong> suit operations requiring moderate productivity with operator supervision. These machines offer versatile use<\/strong> across various operating conditions.<\/p>\r\n\r\n

                                                                                                                                            Available configurations:<\/p>\r\n\r\n

                                                                                                                                              \r\n
                                                                                                                                            • Rotating table<\/strong> \u2014 pallet rotates on platform<\/li>\r\n
                                                                                                                                            • Rotating arm<\/strong> \u2014 arm rotates around stationary pallet<\/li>\r\n
                                                                                                                                            • Self-propelled robots<\/strong> \u2014 mobile units rotating around pallets<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                              Wrapper Configuration Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                              Configuration<\/th>\r\n Capacity<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                              Rotating Table<\/strong><\/td>\r\n 20\u201355 pallets\/hour<\/td>\r\n Limited space; stable loads; low maintenance priority<\/td>\r\n <\/tr>\r\n
                                                                                                                                              Rotating Arm<\/strong><\/td>\r\n 55\u2013100 pallets\/hour<\/td>\r\n Unstable or heavy pallets; medium-high volume<\/td>\r\n <\/tr>\r\n
                                                                                                                                              Rotating Ring<\/strong><\/td>\r\n Up to 160 pallets\/hour<\/td>\r\n High-volume production; custom cycle requirements<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                              Pre-Stretch System<\/h2>\r\n\r\n

                                                                                                                                              All automatic and semi-automatic wrappers are equipped with a reel holder trolley<\/strong> featuring a motorized film pre-stretch system<\/strong>.<\/p>\r\n\r\n

                                                                                                                                              Pre-stretch<\/strong> elongates the film to create elasticity, with the resulting elastic force keeping pallet goods compact. The system offers significant advantages:<\/p>\r\n\r\n

                                                                                                                                                \r\n
                                                                                                                                              • Pre-stretch percentage adjustable from 0% to 450%<\/strong> depending on film characteristics<\/li>\r\n
                                                                                                                                              • Adjustment via gear replacement<\/strong> or inverter control<\/strong> from electrical panel<\/li>\r\n
                                                                                                                                              • Motor speed variation<\/strong> on carriage controls stretch ratio<\/li>\r\n
                                                                                                                                              • Significant film consumption reduction<\/strong><\/li>\r\n
                                                                                                                                              • Different pre-stretch values<\/strong> programmable for each cycle phase<\/li>\r\n
                                                                                                                                              • Maximized load stability<\/strong> performance<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                Optimal pre-stretch settings maximize film characteristics while ensuring palletized load stability<\/strong> throughout the logistics chain.<\/p>","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":2350,"name":"Robopac","slug":"robopac-de","term_group":0,"term_taxonomy_id":2350,"taxonomy":"manufacturer","description":"","parent":0,"count":19,"filter":"raw"},"model":"","year":{"value":"2024","label":"2024"},"notes":"Neue Maschine","machine_type_as_text":""},{"machine_type":{"term_id":1209,"name":"Compressor","slug":"used-compressor","term_group":0,"term_taxonomy_id":1209,"taxonomy":"machine_types","description":"

                                                                                                                                                A compressor<\/strong> is a machine that generates force by compressing gas or vapor, producing compressed air<\/strong> for industrial applications. The compressor increases aeriform body pressure through a mechanical procedure, delivering air at pressures necessary for multiple purposes across bottling and manufacturing operations.<\/p>\r\n\r\n

                                                                                                                                                Compressed air<\/strong> is atmospheric air reduced in volume and stored in pressure-resistant tanks or used immediately. As the fourth form of energy<\/strong> used in industry, compressed air offers unique characteristics: unlike gas, water, and electricity supplied by external companies, it is generated on-site directly by the user, with quality and production costs depending entirely on internal systems.<\/p>\r\n\r\n

                                                                                                                                                How Compressors Work<\/h2>\r\n\r\n

                                                                                                                                                The air compressor operating principle<\/strong> involves several key components:<\/p>\r\n\r\n

                                                                                                                                                  \r\n
                                                                                                                                                • Motor<\/strong> \u2014 drives the compression mechanism<\/li>\r\n
                                                                                                                                                • Air inlet valve<\/strong> \u2014 allows atmospheric air entry<\/li>\r\n
                                                                                                                                                • Air outlet valve<\/strong> \u2014 releases compressed air<\/li>\r\n
                                                                                                                                                • Storage tank<\/strong> \u2014 holds compressed air for use<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                  Air is sucked into the machine, compressed by internal components according to the specific technology, and pushed into the tank. When maximum pressure<\/strong> is reached, the cycle completes and the compressor stops, restarting when pressure drops below a predefined threshold.<\/p>\r\n\r\n

                                                                                                                                                  Compressor Selection Criteria<\/h2>\r\n\r\n

                                                                                                                                                  Choosing the correct compressor requires evaluating several parameters:<\/p>\r\n\r\n

                                                                                                                                                  Flow Rate<\/h3>\r\n\r\n

                                                                                                                                                  Flow rate<\/strong> indicates the air volume the compressor delivers to power multiple devices simultaneously. This value is expressed in:<\/p>\r\n\r\n

                                                                                                                                                    \r\n
                                                                                                                                                  • Liters per second<\/strong> (l\/s)<\/li>\r\n
                                                                                                                                                  • Cubic meters per hour<\/strong> (m\u00b3\/h)<\/li>\r\n
                                                                                                                                                  • Normal cubic meters per hour<\/strong> (Nm\u00b3\/h) \u2014 standardized reference conditions<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                    The normal cubic meter<\/strong> (Nm\u00b3) refers to dry air at 0\u00b0C<\/strong> (273 K), barometric pressure of 101,325 Pa<\/strong> (1.01325 bar), at sea level altitude. This convention allows universal comparison between different systems. Normal flow rate must be converted to effective flow rate<\/em> based on actual operating conditions before selecting equipment.<\/p>\r\n\r\n

                                                                                                                                                    Recommended practice: select a compressor offering approximately 30% safety margin<\/strong> above estimated requirements.<\/p>\r\n\r\n

                                                                                                                                                    Pressure<\/h3>\r\n\r\n

                                                                                                                                                    Operating pressure<\/strong> depends on the industrial equipment or pneumatic circuit being powered, expressed in bar<\/strong> or pascal<\/strong> (Pa):<\/p>\r\n\r\n

                                                                                                                                                      \r\n
                                                                                                                                                    • Single-stage compressors<\/strong> \u2014 maximum 10 bar<\/strong><\/li>\r\n
                                                                                                                                                    • Multistage compressors<\/strong> \u2014 up to 400 bar<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                      Power and Storage<\/h3>\r\n\r\n

                                                                                                                                                      Compressor power<\/strong> depends on desired air flow and outlet pressure. The compressed air reservoir<\/strong> must be correctly sized to avoid constant engine stress, allowing the motor to start according to demand without continuous operation.<\/p>\r\n\r\n

                                                                                                                                                      Types of Compressors<\/h2>\r\n\r\n

                                                                                                                                                      Two main categories exist: volumetric (positive displacement)<\/strong> compressors and centrifugal (dynamic)<\/strong> compressors. Most industrial compressors are volumetric machines achieving compression by reducing air volume.<\/p>\r\n\r\n

                                                                                                                                                      Piston Compressors<\/h3>\r\n\r\n

                                                                                                                                                      Piston compressors<\/strong> offer economical solutions for non-continuous use:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                      Configuration<\/th>\r\n Maximum Pressure<\/th>\r\n Duty Cycle<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                      Single-cylinder<\/strong><\/td>\r\n 10 bar<\/td>\r\n 60% max (35 min\/hour)<\/td>\r\n <\/tr>\r\n
                                                                                                                                                      Multistage<\/strong><\/td>\r\n Up to 400 bar<\/td>\r\n 60% max (35 min\/hour)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                      Considerations for piston compressors:<\/p>\r\n\r\n

                                                                                                                                                        \r\n
                                                                                                                                                      • Generally the most economical<\/strong> option among compressor types<\/li>\r\n
                                                                                                                                                      • May expel some oil with compressed air \u2014 filtration systems<\/strong> required for clean air applications<\/li>\r\n
                                                                                                                                                      • Relatively noisy<\/strong> operation may affect nearby workers<\/li>\r\n
                                                                                                                                                      • Best suited for intermittent use<\/em> rather than continuous operation<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                        Screw Compressors<\/h3>\r\n\r\n

                                                                                                                                                        Screw compressors<\/strong> use helical screws instead of pistons and represent the most common model in industrial applications:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                        Configuration<\/th>\r\n Pressure Range<\/th>\r\n Duty Cycle<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                        Single-stage<\/strong><\/td>\r\n Up to 5 bar<\/td>\r\n 100% (continuous)<\/td>\r\n <\/tr>\r\n
                                                                                                                                                        Multistage<\/strong><\/td>\r\n Up to 13 bar<\/td>\r\n 100% (continuous)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                        Key advantages of screw compressors:<\/p>\r\n\r\n

                                                                                                                                                          \r\n
                                                                                                                                                        • Considerable flow rate<\/strong> and high compression ratio even in single-stage configuration<\/li>\r\n
                                                                                                                                                        • 100% duty cycle<\/strong> \u2014 capable of continuous operation<\/li>\r\n
                                                                                                                                                        • Variable speed models<\/strong> (with inverters) adapt rotation speed to demand, optimizing energy consumption<\/li>\r\n
                                                                                                                                                        • More compact than equivalent-performance piston models<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                          Vane Compressors<\/h3>\r\n\r\n

                                                                                                                                                          Vane compressors<\/strong> use sliding foils in an eccentric rotor to achieve compression. Characteristics include:<\/p>\r\n\r\n

                                                                                                                                                            \r\n
                                                                                                                                                          • Good energy efficiency<\/strong><\/li>\r\n
                                                                                                                                                          • Lower rotation speed<\/strong> than screw compressors at equivalent pressure and flow<\/li>\r\n
                                                                                                                                                          • Reduced component wear<\/strong> and maintenance requirements<\/li>\r\n
                                                                                                                                                          • Common in printing<\/strong>, wood processing<\/strong>, and packaging<\/strong> industries<\/li>\r\n
                                                                                                                                                          • Oil-free models<\/strong> available for energy and medical sectors<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                            Centrifugal (Dynamic) Compressors<\/h3>\r\n\r\n

                                                                                                                                                            Centrifugal compressors<\/strong> draw air through paddle wheel movement, similar to automotive turbochargers. These machines serve applications requiring high flow rates<\/strong> and sustained pressure<\/strong> without interruption:<\/p>\r\n\r\n

                                                                                                                                                              \r\n
                                                                                                                                                            • Flow rates up to 500,000 m\u00b3\/h<\/strong><\/li>\r\n
                                                                                                                                                            • Pressures up to 200 bar<\/strong><\/li>\r\n
                                                                                                                                                            • Integrated reducer for optimal engine speed regulation<\/li>\r\n
                                                                                                                                                            • Primary use in energy sector<\/strong> and chemical industry<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                              Oil-Free Compressors<\/h2>\r\n\r\n

                                                                                                                                                              Oil-free compressors<\/strong> compress air without oil in the compression chamber, eliminating contamination risk and special filtration requirements. These models provide clean air essential for:<\/p>\r\n\r\n

                                                                                                                                                                \r\n
                                                                                                                                                              • Bottling operations<\/strong> \u2014 product safety and quality<\/li>\r\n
                                                                                                                                                              • Electronics industry<\/strong> \u2014 semiconductor production<\/li>\r\n
                                                                                                                                                              • Pharmaceutical and chemical industries<\/strong> \u2014 contamination-free processes<\/li>\r\n
                                                                                                                                                              • Medical sector<\/strong> \u2014 sterile air requirements<\/li>\r\n
                                                                                                                                                              • Food processing<\/strong> \u2014 hygiene compliance<\/li>\r\n
                                                                                                                                                              • Automotive assembly<\/strong> \u2014 finishing operations<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                Oil-free compressors must satisfy ISO 8573-1 Class 0<\/strong> standard, guaranteeing total absence of oil. Higher classes define maximum permissible oil quantities, requiring additional air dryers<\/strong> for proper air quality.<\/p>\r\n\r\n

                                                                                                                                                                Cooling Systems<\/h2>\r\n\r\n

                                                                                                                                                                Air-Cooled Compressors<\/h3>\r\n\r\n

                                                                                                                                                                Air-cooled compressors<\/strong> use forced ventilation containing approximately 100% of consumed motor energy<\/strong> as heat within the compressor unit. These systems are widely available and simpler to install.<\/p>\r\n\r\n

                                                                                                                                                                Water-Cooled Compressors<\/h3>\r\n\r\n

                                                                                                                                                                Water-cooled compressors<\/strong> place modest demands on room ventilation, as cooling water absorbs approximately 90% of motor energy<\/strong> as heat. Better cooling in intercoolers and aftercoolers increases efficiency and water vapor condensation.<\/p>\r\n\r\n

                                                                                                                                                                Three water cooling configurations exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                                System Type<\/th>\r\n Description<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                                Open without circulation<\/strong><\/td>\r\n External water source (municipal, lake, river, well); discharged as wastewater<\/td>\r\n Cheap installation; high operating costs; filtration required for natural sources<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                Open with circulation<\/strong><\/td>\r\n Cooling tower; water cooled to 2\u00b0C below ambient by evaporation<\/td>\r\n Limited water availability; requires chemical treatment; freeze protection needed<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                Closed with circulation<\/strong><\/td>\r\n External heat exchanger (plate or radiator with fans); same water circulates continuously<\/td>\r\n Low maintenance; requires antifreeze (glycol); limited supervision needed<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                                Air Treatment Equipment<\/h2>\r\n\r\n

                                                                                                                                                                Dryers<\/h3>\r\n\r\n

                                                                                                                                                                Atmospheric air contains water vapor that increases during compression heating. As compressed air expands and cools, saturated vapor transforms into condensate<\/strong> requiring separation. Dryers<\/strong> eliminate remaining water vapor that would compromise equipment function.<\/p>\r\n\r\n

                                                                                                                                                                Refrigeration dryers<\/strong> exploit the relationship between temperature reduction and humidity condensation. Efficiency is expressed as Pressure Dew Point (PDP)<\/strong> \u2014 the condensation temperature at pressure above atmospheric. Limitation: cannot operate below 0\u00b0C PDP<\/strong> (condensate would freeze).<\/p>\r\n\r\n

                                                                                                                                                                Adsorption dryers<\/strong> use hygroscopic materials to absorb moisture, achieving dew points down to -70\u00b0C<\/strong>. Essential for:<\/p>\r\n\r\n

                                                                                                                                                                  \r\n
                                                                                                                                                                • External piping installations<\/li>\r\n
                                                                                                                                                                • Environments below refrigeration dryer dew point<\/li>\r\n
                                                                                                                                                                • Food and pharmaceutical<\/strong> critical applications<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                  Filtration<\/h3>\r\n\r\n

                                                                                                                                                                  Atmospheric air entering compressors contains fine dust and impurities, plus oil particles from lubrication systems and water aerosols. Air purity classes<\/strong> are defined by ISO 8573-1:2010<\/strong>, specifying maximum contaminant content for each class.<\/p>\r\n\r\n

                                                                                                                                                                  Filter systems typically combine multiple elements:<\/p>\r\n\r\n

                                                                                                                                                                    \r\n
                                                                                                                                                                  • Particle filters<\/strong> \u2014 remove solid contaminants<\/li>\r\n
                                                                                                                                                                  • De-oiling filters<\/strong> \u2014 eliminate oil mists<\/li>\r\n
                                                                                                                                                                  • Coalescing filters<\/strong> \u2014 capture water and oil aerosols<\/li>\r\n
                                                                                                                                                                  • Activated carbon filters<\/strong> \u2014 remove vapors and odors<\/li>\r\n
                                                                                                                                                                  • Sterile filters<\/strong> \u2014 eliminate microorganisms for food, pharmaceutical, and cosmetic industries<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                    Condensate Drains<\/h3>\r\n\r\n

                                                                                                                                                                    Condensate<\/strong> contains emulsified oil particles, dust, and impurities requiring drainage from collection points. Three drain types exist:<\/p>\r\n\r\n

                                                                                                                                                                      \r\n
                                                                                                                                                                    • Float drains<\/strong> \u2014 valve opens when liquid exceeds threshold, closes before air escapes<\/li>\r\n
                                                                                                                                                                    • Electronic drains<\/strong> \u2014 valve controlled by electronic level sensor<\/li>\r\n
                                                                                                                                                                    • Timed drains<\/strong> \u2014 solenoid valve opens at preset intervals with adjustable timing<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                      Environmental note:<\/em> Condensate discharge into sewers risks significant fines. As a compressed air waste product, condensate contains hydrocarbons, sulfur dioxide, copper, lead, iron, and other harmful substances.<\/p>\r\n\r\n

                                                                                                                                                                      Compressed Air Storage<\/h2>\r\n\r\n

                                                                                                                                                                      Compressed air tanks<\/strong> are typically constructed from carbon steel with external epoxy powder coating for corrosion resistance. Available in vertical<\/strong> (most common) or horizontal<\/strong> configurations, tanks must be sized according to:<\/p>\r\n\r\n

                                                                                                                                                                        \r\n
                                                                                                                                                                      • Compressor capacity<\/strong><\/li>\r\n
                                                                                                                                                                      • Regulation system<\/strong> requirements<\/li>\r\n
                                                                                                                                                                      • Expected consumption<\/strong> including peak demands<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                        Tanks maintain constant system pressure, compensating for consumption peaks exceeding compressor capacity. Installation should be near the compressor in a cool environment, allowing access to condensate drain<\/strong> and safety valve<\/strong>.<\/p>\r\n\r\n

                                                                                                                                                                        Safety Valves<\/h3>\r\n\r\n

                                                                                                                                                                        Safety valves<\/strong> prevent maximum permissible pressure from being exceeded, functioning even if upstream safety devices fail. Types include:<\/p>\r\n\r\n

                                                                                                                                                                          \r\n
                                                                                                                                                                        • Free exhaust<\/strong> \u2014 direct pressure release<\/li>\r\n
                                                                                                                                                                        • Conveyed exhaust<\/strong> \u2014 connectable to discharge piping<\/li>\r\n
                                                                                                                                                                        • High-pressure specific<\/strong> \u2014 designed for elevated pressure systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                          Key sizing parameters: calibration pressure<\/strong> (opening threshold), discharge flow rate<\/strong>, and operating temperature<\/strong>. Conformity declaration accompanies all safety valves.<\/p>\r\n\r\n

                                                                                                                                                                          Compressor Room Requirements<\/h2>\r\n\r\n

                                                                                                                                                                          The compressor room<\/strong> houses most compressed air network components and must meet specific requirements for optimal performance. Centralized installation is generally preferable, ensuring:<\/p>\r\n\r\n

                                                                                                                                                                            \r\n
                                                                                                                                                                          • Better operating economy<\/strong><\/li>\r\n
                                                                                                                                                                          • Improved network design<\/strong><\/li>\r\n
                                                                                                                                                                          • Easier use and maintenance<\/strong><\/li>\r\n
                                                                                                                                                                          • Protection against unauthorized access<\/strong><\/li>\r\n
                                                                                                                                                                          • Proper noise control<\/strong><\/li>\r\n
                                                                                                                                                                          • Controlled ventilation<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                            Installation Considerations<\/h3>\r\n\r\n

                                                                                                                                                                            Essential compressor room specifications:<\/p>\r\n\r\n

                                                                                                                                                                              \r\n
                                                                                                                                                                            • Floor space<\/strong> \u2014 sufficient for current equipment plus future expansion<\/li>\r\n
                                                                                                                                                                            • Clear height<\/strong> \u2014 adequate for lifting electric motors or heavy components<\/li>\r\n
                                                                                                                                                                            • Floor drain<\/strong> \u2014 condensate management from compressor, aftercooler, reservoir, dryers<\/li>\r\n
                                                                                                                                                                            • Load-bearing capacity<\/strong> \u2014 level floor supporting equipment weight<\/li>\r\n
                                                                                                                                                                            • Lifting equipment<\/strong> \u2014 crane or forklift access for heavy components<\/li>\r\n
                                                                                                                                                                            • Anti-vibration<\/strong> \u2014 pads for centrifugal compressors transmitting vibrations<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                              Ventilation Requirements<\/h3>\r\n\r\n

                                                                                                                                                                              All compressor room units produce heat requiring extraction through ventilation:<\/p>\r\n\r\n

                                                                                                                                                                                \r\n
                                                                                                                                                                              • Air-cooled compressors<\/strong> \u2014 nearly 100% of motor energy appears as heat in ventilation air<\/li>\r\n
                                                                                                                                                                              • Water-cooled compressors<\/strong> \u2014 approximately 10% of motor energy in ventilation air<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                Ventilation specifications:<\/p>\r\n\r\n

                                                                                                                                                                                  \r\n
                                                                                                                                                                                • Air intake from outside, preferably without long ducts<\/li>\r\n
                                                                                                                                                                                • Suction opening positioned low but protected from snow<\/li>\r\n
                                                                                                                                                                                • Ventilation fans high on end wall, air inlet on opposite wall<\/li>\r\n
                                                                                                                                                                                • Air velocity at inlet opening maximum 4 m\/s<\/strong><\/li>\r\n
                                                                                                                                                                                • Protection against explosive, corrosive dust and substances<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                  Heat recovery<\/strong> represents an efficient alternative to simple extraction, utilizing waste energy for facility heating.<\/p>\r\n\r\n

                                                                                                                                                                                  Outdoor Installation<\/h3>\r\n\r\n

                                                                                                                                                                                  When indoor facilities are unavailable, compressors may be installed outdoors under canopy, addressing:<\/p>\r\n\r\n

                                                                                                                                                                                    \r\n
                                                                                                                                                                                  • Freeze risk<\/strong> \u2014 condensate pockets and drains<\/li>\r\n
                                                                                                                                                                                  • Weather protection<\/strong> \u2014 rain and snow at air inlet and ventilation openings<\/li>\r\n
                                                                                                                                                                                  • Solid base<\/strong> \u2014 asphalt, concrete slab, or leveled cobblestone<\/li>\r\n
                                                                                                                                                                                  • Contamination risk<\/strong> \u2014 dust, flammable, or aggressive substances<\/li>\r\n
                                                                                                                                                                                  • Security<\/strong> \u2014 protection against unauthorized access<\/li>\r\n<\/ul>","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":2984,"name":"SIAD","slug":"siad-de","term_group":0,"term_taxonomy_id":2984,"taxonomy":"manufacturer","description":"","parent":0,"count":14,"filter":"raw"},"model":"Tempo 2 1250","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/725582","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/725582\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media?parent=725582"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/container?post=725582"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/format?post=725582"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machine_types?post=725582"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/manufacturer?post=725582"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/type_of_product?post=725582"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}