{"id":402296,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/komplette-brik-abf%c3%bcllanlage-f%c3%bcr-milchprodukte-saft-softdrinks-lc201\/"},"modified":"2023-09-28T07:30:02","modified_gmt":"2023-09-28T06:30:02","slug":"komplette-aseptische-brik-abf%c3%bcllanlage-f%c3%bcr-milchprodukte-s%c3%a4fte-und-alkoholfreie-getr%c3%a4nke-1998-lc201","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/de\/maschinen\/komplette-aseptische-brik-abf%c3%bcllanlage-f%c3%bcr-milchprodukte-s%c3%a4fte-und-alkoholfreie-getr%c3%a4nke-1998-lc201\/","title":{"rendered":"Komplette aseptische Brik Abf\u00fcllanlage f\u00fcr Milchprodukte, S\u00e4fte und alkoholfreie Getr\u00e4nke – 1998"},"author":8,"featured_media":100317,"template":"","format":[1158],"container":[2708],"machine_types":[7536],"manufacturer":[3367,3369],"type_of_product":[3016,3018,3021],"class_list":["post-402296","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-brik-de","format-1-l-de","machine_types-komplette-abfuellanlage","manufacturer-tetra-pak","manufacturer-tetra-pak-de","type_of_product-milchprodukte","type_of_product-saft","type_of_product-softdrinks"],"acf":{"year":{"value":"1998","label":"1998"},"safety_features":true,"manuals":true,"refno":"LC201","youtube_link":"","machine_hours":"","speed":"6000","machine_number":"201","machine":[{"machine_type":{"term_id":212,"name":"Syrup Room","slug":"syrup-room","term_group":0,"term_taxonomy_id":212,"taxonomy":"machine_types","description":"

A syrup room<\/strong> is an integrated system of interconnected machines designed to produce syrup or beverage concentrates<\/strong>. The finished product can then be mixed with purified water and food-grade carbon dioxide<\/strong> in downstream premix systems to create carbonated beverages.<\/p>\r\n\r\n

Syrup rooms are available in both semi-automatic<\/strong> and automatic<\/strong> configurations, with technology selection depending on product recipes and production requirements.<\/p>\r\n\r\n

Syrup Room Components<\/h2>\r\n\r\n

A complete syrup room system<\/strong> includes several fundamental elements:<\/p>\r\n\r\n

Sugar Handling<\/h3>\r\n\r\n
    \r\n
  • Sugar loading hoppers<\/strong> \u2014 bulk ingredient input<\/li>\r\n
  • Sugar dissolving tank<\/strong> \u2014 with internal automatic stirrer<\/li>\r\n
  • Product discharge<\/strong> \u2014 located in lower tank section<\/li>\r\n
  • Steam connection<\/strong> \u2014 for sanitizing and dissolving treatments<\/li>\r\n<\/ul>\r\n\r\n

    Process Control<\/h3>\r\n\r\n
      \r\n
    • Manual or automatic valves<\/strong> \u2014 flow control throughout system<\/li>\r\n
    • Liter counters<\/strong> \u2014 measuring concentrate input, water injection, and mixed solution<\/li>\r\n
    • Product storage tanks<\/strong> \u2014 with metering for final stored product verification<\/li>\r\n<\/ul>\r\n\r\n

      Treatment Equipment<\/h3>\r\n\r\n
        \r\n
      • Pasteurization system<\/strong> \u2014 when required for mixture preparation<\/li>\r\n
      • Cooling system<\/strong> \u2014 product temperature reduction after heat treatment<\/li>\r\n
      • Concentrate tank<\/strong> \u2014 connected to plant flow system<\/li>\r\n
      • Mixer<\/strong> \u2014 final product blending<\/li>\r\n
      • Cooler<\/strong> \u2014 final temperature conditioning<\/li>\r\n<\/ul>\r\n\r\n

        Process Flow<\/h2>\r\n\r\n

        The syrup room process<\/strong> operates in defined stages:<\/p>\r\n\r\n

          \r\n
        1. Sugar loading<\/strong> \u2014 bulk sugar fed via hoppers<\/li>\r\n
        2. Dissolving<\/strong> \u2014 sugar dissolved in tank with automatic stirring and steam treatment<\/li>\r\n
        3. Pasteurization<\/strong> (if required) \u2014 heat treatment for product stability<\/li>\r\n
        4. Cooling<\/strong> \u2014 temperature reduction after thermal processing<\/li>\r\n
        5. Concentrate addition<\/strong> \u2014 flavoring components integrated<\/li>\r\n
        6. Mixing<\/strong> \u2014 final product homogenization<\/li>\r\n
        7. Storage<\/strong> \u2014 metered transfer to holding tanks<\/li>\r\n
        8. Transfer to premix<\/strong> \u2014 pumping to downstream carbonation system<\/li>\r\n<\/ol>\r\n\r\n

          The premix system then combines the syrup room output with recipe water<\/strong> and carbon dioxide<\/strong> as required for the final beverage.<\/p>\r\n\r\n

          Syrup Room Types<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Type<\/th>\r\n Characteristics<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Automatic Aseptic<\/strong><\/td>\r\n Latest generation technology; strict contamination-free protocols; rigid production procedures<\/td>\r\n Sensitive products requiring maximum hygiene<\/td>\r\n <\/tr>\r\n
          Hot Fill<\/strong><\/td>\r\n Simpler operation than aseptic systems; thermal treatment for preservation<\/td>\r\n Products with thermal sterilization requirements<\/td>\r\n <\/tr>\r\n
          Semi-Automatic<\/strong><\/td>\r\n Operator-assisted processes; lower automation level<\/td>\r\n Smaller production volumes; varied recipes<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          PLC Control System<\/h2>\r\n\r\n

          All syrup rooms are managed by an automatic PLC system<\/strong> controlling:<\/p>\r\n\r\n

            \r\n
          • Recipe storage<\/strong> \u2014 product formulations and ingredient ratios<\/li>\r\n
          • Treatment parameters<\/strong> \u2014 temperatures for each process stage<\/li>\r\n
          • Timing control<\/strong> \u2014 work cycles and holding times<\/li>\r\n
          • Processing stages<\/strong> \u2014 automated sequence management<\/li>\r\n
          • Storage times<\/strong> \u2014 material holding duration<\/li>\r\n
          • Product quantities<\/strong> \u2014 precise dosing to achieve desired results<\/li>\r\n<\/ul>\r\n\r\n

            Recipe Flexibility<\/h2>\r\n\r\n

            Syrup room configurations vary according to product recipes<\/strong> and specific requirements. The techniques for building syrup rooms are numerous, with equipment selected based on:<\/p>\r\n\r\n

              \r\n
            • Product type<\/strong> \u2014 soft drinks, juices, flavored waters<\/li>\r\n
            • Hygiene requirements<\/strong> \u2014 aseptic vs. standard processing<\/li>\r\n
            • Production volume<\/strong> \u2014 batch size and throughput<\/li>\r\n
            • Ingredient complexity<\/strong> \u2014 number and type of components<\/li>\r\n<\/ul>\r\n\r\n

              Purchasing Used Syrup Rooms<\/h2>\r\n\r\n

              Used syrup rooms require technical evaluation<\/strong> before purchase to determine if existing process capabilities conform to production needs. Assessment factors include:<\/p>\r\n\r\n

                \r\n
              • Process compatibility<\/strong> \u2014 matching to required recipes<\/li>\r\n
              • Equipment condition<\/strong> \u2014 tanks, valves, instrumentation<\/li>\r\n
              • Control system<\/strong> \u2014 PLC functionality and recipe capacity<\/li>\r\n
              • Hygiene standards<\/strong> \u2014 aseptic capability if required<\/li>\r\n
              • Integration requirements<\/strong> \u2014 connection to existing premix and filling systems<\/li>\r\n<\/ul>","parent":0,"count":11,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":"Tanks stainless steel 304L","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

                A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

                The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

                Types of Pasteurizers<\/h2>\r\n\r\n

                Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

                Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

                Typical configuration includes:<\/p>\r\n\r\n

                  \r\n
                • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
                • Complete valve and piping systems<\/strong><\/li>\r\n
                • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
                • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                  Tunnel Pasteurizers<\/h3>\r\n\r\n

                  Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                  Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                  Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                  Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                  Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                  CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                  Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                  Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                  Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                  Construction and Materials<\/h2>\r\n\r\n

                  Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                    \r\n
                  • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                  • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                  • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                  • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                  • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                  • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                    Process Connections<\/h2>\r\n\r\n

                    Flash pasteurizers include connections for:<\/p>\r\n\r\n

                      \r\n
                    • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                    • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                    • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                    • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                      Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                      Control and Safety Systems<\/h2>\r\n\r\n

                      Pasteurizer control systems include:<\/p>\r\n\r\n

                        \r\n
                      • PLC control<\/strong> for automatic operation<\/li>\r\n
                      • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                      • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                      • Visual alarms<\/strong> for fault indication<\/li>\r\n
                      • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                        Safety Features<\/h3>\r\n\r\n
                          \r\n
                        • General safety switch<\/strong><\/li>\r\n
                        • Thermal protection<\/strong><\/li>\r\n
                        • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                        • IP 55 protection<\/strong> rating<\/li>\r\n
                        • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                          Automatic Washing System<\/h2>\r\n\r\n

                          Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                            \r\n
                          • Steam valve<\/strong> for sterilization<\/li>\r\n
                          • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                          • Hot water circulation<\/strong><\/li>\r\n
                          • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                            Installation Requirements<\/h2>\r\n\r\n

                            Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                              \r\n
                            • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                            • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                            • Steam<\/strong> \u2014 heating source<\/li>\r\n
                            • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                              Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":"TETRA TERM LACTA CS-M-8-S-F","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                              This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                              Equipment Types Available<\/h2>\r\n\r\n

                              The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                              Container Handling<\/h3>\r\n\r\n
                                \r\n
                              • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                              • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                              • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                Packaging Equipment<\/h3>\r\n\r\n
                                  \r\n
                                • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                  Process Systems<\/h3>\r\n\r\n
                                    \r\n
                                  • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                  • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                  • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                    Utilities and Support<\/h3>\r\n\r\n
                                      \r\n
                                    • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                    • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                    • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                      Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                      Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                      Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                      Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                      Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                      Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                      Equipment Availability<\/h2>\r\n\r\n

                                      Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                        \r\n
                                      • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                      • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                      • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                      • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                        Spare Parts Consideration<\/h2>\r\n\r\n

                                        For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                        Key spare parts categories:<\/p>\r\n\r\n

                                          \r\n
                                        • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                        • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                        • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                        • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":"TETRA THERM ASEPTIC FLEX","year":{"value":"1998","label":"1998"},"notes":"STERILIZER UHT","machine_type_as_text":""},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

                                          A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

                                          During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

                                            \r\n
                                          • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
                                          • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
                                          • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
                                          • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

                                            The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

                                            Types of Filling Machines<\/h2>\r\n\r\n

                                            Linear Filling Machines<\/h3>\r\n\r\n

                                            Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

                                            Rotary Filling Machines<\/h3>\r\n\r\n

                                            Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

                                            Filling Methods<\/h2>\r\n\r\n

                                            Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

                                            Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

                                            Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

                                            After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

                                            Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

                                            Vacuum (Depression) Filling<\/h3>\r\n\r\n

                                            In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

                                            Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

                                            Volumetric Filling<\/h3>\r\n\r\n

                                            Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

                                            Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

                                            Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

                                            Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

                                              \r\n
                                            • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
                                            • No degassing required at various production stages<\/li>\r\n
                                            • Zero oxygen increase<\/strong> in wine<\/li>\r\n
                                            • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

                                              Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

                                              Hot Filling<\/h3>\r\n\r\n

                                              Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

                                              Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

                                              Aseptic Filling<\/h3>\r\n\r\n

                                              Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

                                              Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

                                              Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                              Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                              Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
                                              Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
                                              Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
                                              Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
                                              Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
                                              Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                              Filling Machine Construction<\/h2>\r\n\r\n

                                              The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

                                                \r\n
                                              • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
                                              • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
                                              • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
                                              • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

                                                Filling Monoblocks<\/h2>\r\n\r\n

                                                A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

                                                  \r\n
                                                • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
                                                • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
                                                • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

                                                  The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

                                                  Purchasing Used Filling Machines<\/h2>\r\n\r\n

                                                  Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                  • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                  • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                                  • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
                                                  • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

                                                    Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":"TBA\/8-1000","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                    This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                    Equipment Types Available<\/h2>\r\n\r\n

                                                    The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                    Container Handling<\/h3>\r\n\r\n
                                                      \r\n
                                                    • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                    • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                    • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                      Packaging Equipment<\/h3>\r\n\r\n
                                                        \r\n
                                                      • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                      • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                      • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                        Process Systems<\/h3>\r\n\r\n
                                                          \r\n
                                                        • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                        • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                        • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                          Utilities and Support<\/h3>\r\n\r\n
                                                            \r\n
                                                          • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                          • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                          • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                            Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                            Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                            Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                            Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                            Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                            Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                            Equipment Availability<\/h2>\r\n\r\n

                                                            Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                            • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                            • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                            • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                              Spare Parts Consideration<\/h2>\r\n\r\n

                                                              For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                              Key spare parts categories:<\/p>\r\n\r\n

                                                                \r\n
                                                              • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                              • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                              • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                              • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":"1 Unit of Hydrogen peroxide feeding system","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":187,"name":"Capping Machine","slug":"used-capping-machine","term_group":0,"term_taxonomy_id":187,"taxonomy":"machine_types","description":"

                                                                A capping machine<\/strong> mechanically applies closures to bottles immediately after the filling process. The machine works in conjunction with a cap elevator<\/strong> and hopper system<\/strong> that automatically picks caps from boxes, feeds them through a vibrator, and positions them correctly in descent channels for application onto bottle necks.<\/p>\r\n\r\n

                                                                The capping process follows a precise sequence: bottles travel from the conveyor belt to an auger<\/strong> that spaces and inserts them into a rotating star wheel<\/strong>. Each bottle positions on a plate directly beneath the capping head, where the closure is applied while rotating at high speed. An outgoing star wheel then returns bottles to the conveyor for downstream processing.<\/p>\r\n\r\n

                                                                Types of Capping Machines<\/h2>\r\n\r\n

                                                                Linear Capping Machines<\/h3>\r\n\r\n

                                                                Linear cappers<\/strong> suit lower production speeds in the range of hundreds of bottles per hour. Key advantages include:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Compact footprint<\/strong> \u2014 requires less floor space than rotary systems<\/li>\r\n
                                                                • Lower capital investment for small to medium operations<\/em><\/li>\r\n
                                                                • Simplified format changeover procedures<\/li>\r\n
                                                                • Ideal for craft producers<\/strong> and specialty bottling<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Rotary Capping Machines<\/h3>\r\n\r\n

                                                                  Rotary capping machines<\/strong> deliver higher production capacities for industrial bottling operations. These machines handle continuous high-speed processing with multiple capping heads operating simultaneously on a rotating carousel.<\/p>\r\n\r\n

                                                                  Cap Types and Applications<\/h2>\r\n\r\n

                                                                  Automatic capping machines process a wide range of closure types<\/strong>, each suited to specific products and containers:<\/p>\r\n\r\n

                                                                  Screw Caps<\/h3>\r\n\r\n
                                                                    \r\n
                                                                  • Aluminum screw caps<\/strong> \u2014 used on glass containers for water, oil, spirits, and beverages<\/li>\r\n
                                                                  • Plastic screw caps<\/strong> \u2014 applied to plastic containers and drink cartons<\/li>\r\n
                                                                  • ROPP caps<\/strong> (Roll-On Pilfer-Proof) \u2014 tamper-evident closures for spirits and wine<\/li>\r\n
                                                                  • Sports caps<\/strong> \u2014 specialized closures for energy drinks and sports beverages<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Cork Closures<\/h3>\r\n\r\n
                                                                      \r\n
                                                                    • Straight cork<\/strong> \u2014 traditional closure for still wine, inserted flush with bottle neck<\/li>\r\n
                                                                    • Mushroom cork<\/strong> \u2014 used for sparkling wine, champagne, and spumante; protrudes from neck with wire cage<\/strong> (muselet) to contain internal pressure<\/li>\r\n
                                                                    • Synthetic cork<\/strong> \u2014 alternative closure offering consistent performance<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Other Closure Types<\/h3>\r\n\r\n
                                                                        \r\n
                                                                      • Crown caps<\/strong> \u2014 metal closures for beer and carbonated beverages<\/li>\r\n
                                                                      • Twist-off caps<\/strong> \u2014 convenient reclosable closures<\/li>\r\n
                                                                      • Pressure caps<\/strong> \u2014 designed for pressurized contents<\/li>\r\n
                                                                      • T-caps<\/strong> \u2014 decorative closures for spirits and liqueurs<\/li>\r\n<\/ul>\r\n\r\n

                                                                        Product-Specific Capping Solutions<\/h2>\r\n\r\n

                                                                        Closure selection depends on the bottled product<\/strong> and container type<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                        Product<\/th>\r\n Common Closures<\/th>\r\n Container<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                        Still wine<\/strong><\/td>\r\n Straight cork, ROPP, screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                                                        Sparkling wine \/ Champagne<\/strong><\/td>\r\n Mushroom cork with wire cage<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                                                        Spirits<\/strong><\/td>\r\n ROPP, T-cap, mushroom cork<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                                                        Water \/ Soft drinks<\/strong><\/td>\r\n Plastic screw cap, sports cap<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n
                                                                        Beer<\/strong><\/td>\r\n Crown cap, twist-off<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                                                        Oil<\/strong><\/td>\r\n Aluminum screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                                                        Children's beverages<\/strong><\/td>\r\n Sports cap, screw cap (25-33cl formats)<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                        Capping Machine Configuration<\/h2>\r\n\r\n

                                                                        Proper capping requires matching machine equipment<\/strong> to closure and bottle specifications:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        • Capping heads<\/strong> \u2014 configured for specific closure diameter and type<\/li>\r\n
                                                                        • Cork dimensions<\/strong> \u2014 must match bottle neck specifications<\/li>\r\n
                                                                        • Star wheel format<\/strong> \u2014 sized for bottle diameter<\/li>\r\n
                                                                        • Descent channels<\/strong> \u2014 adjusted for cap dimensions<\/li>\r\n<\/ul>\r\n\r\n

                                                                          For sparkling wine applications<\/strong>, capping machines include wire cage (muselet) application systems to secure mushroom corks against internal bottle pressure, preventing accidental cork ejection.<\/p>\r\n\r\n

                                                                          Leading Capping Machine Manufacturers<\/h2>\r\n\r\n

                                                                          The market features established brands known for reliability and performance:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • Arol<\/strong> \u2014 comprehensive range of capping solutions<\/li>\r\n
                                                                          • Bertolaso<\/strong> \u2014 specialized in wine and spirits closures<\/li>\r\n
                                                                          • Zalkin<\/strong> \u2014 high-speed rotary capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                            Used capping machines from these manufacturers offer proven technology<\/strong> with available spare parts and service support. ROPP capping machines<\/strong> and mushroom cork cappers<\/strong> remain among the most sought-after equipment in the secondary market.<\/p>","parent":0,"count":79,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":" Tetra Cap Applicator 2 - Capping machine","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"

                                                                            A shrink wrapper<\/strong> creates bundled packages by wrapping containers in shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n

                                                                            The machine operates in two phases:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            1. Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n
                                                                            2. Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n

                                                                              How Shrink Wrappers Work<\/h2>\r\n\r\n

                                                                              The shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              1. Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n
                                                                              2. Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n
                                                                              3. Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n
                                                                              4. Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n
                                                                              5. Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n
                                                                              6. Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n

                                                                                Types of Shrink Wrappers<\/h2>\r\n\r\n

                                                                                Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n

                                                                                Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n

                                                                                Characteristics:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                • Production speed: maximum 25 bundles\/minute<\/strong><\/li>\r\n
                                                                                • Package stops during sealing operation<\/li>\r\n
                                                                                • Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n

                                                                                  Film Launcher Shrink Wrappers<\/h3>\r\n\r\n

                                                                                  Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with 5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n

                                                                                  Characteristics:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Production speed: up to 200 packs\/minute per lane<\/strong><\/li>\r\n
                                                                                  • Available in one, two, or three-lane<\/strong> configurations<\/li>\r\n
                                                                                  • No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n
                                                                                  • Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n

                                                                                    Shrink Wrapper Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                    Type<\/th>\r\n Speed<\/th>\r\n Operation<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                    Sealing bar<\/strong><\/td>\r\n Up to 25 bundles\/min<\/td>\r\n Stop-and-seal cycle<\/td>\r\n <\/tr>\r\n
                                                                                    Film launcher<\/strong><\/td>\r\n Up to 200 packs\/min\/lane<\/td>\r\n Continuous motion<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                    Configuration Options<\/h2>\r\n\r\n

                                                                                    Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n

                                                                                      \r\n
                                                                                    • Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n
                                                                                    • Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n
                                                                                    • Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n
                                                                                    • Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n
                                                                                    • Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n

                                                                                      Tray Insert Applications<\/h3>\r\n\r\n

                                                                                      The tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n

                                                                                        \r\n
                                                                                      • Mayonnaise jars<\/li>\r\n
                                                                                      • Vinegar bottles<\/li>\r\n
                                                                                      • Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n

                                                                                        Shrink Film Technology<\/h2>\r\n\r\n

                                                                                        Film Type<\/h3>\r\n\r\n

                                                                                        Most shrink wrappers use LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n

                                                                                        Film specifications:<\/p>\r\n\r\n

                                                                                          \r\n
                                                                                        • Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n
                                                                                        • Printable up to 10 colors<\/strong> using flexographic systems<\/li>\r\n
                                                                                        • Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n
                                                                                        • Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n

                                                                                          Reel Changeover<\/h3>\r\n\r\n

                                                                                          When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform automatic junction<\/strong> between coils.<\/p>\r\n\r\n

                                                                                          Shrink Tunnel (Oven)<\/h2>\r\n\r\n

                                                                                          The shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n

                                                                                            \r\n
                                                                                          • Electrical resistances<\/strong> heat the air<\/li>\r\n
                                                                                          • Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n
                                                                                          • Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                            Antistatic Systems<\/h2>\r\n\r\n

                                                                                            Continuous operation requires antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n

                                                                                              \r\n
                                                                                            • Processing interruptions<\/li>\r\n
                                                                                            • Electric shocks to operators<\/li>\r\n
                                                                                            • Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n

                                                                                              Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n

                                                                                              Applications<\/h2>\r\n\r\n

                                                                                              Shrink wrappers package products requiring grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n

                                                                                                \r\n
                                                                                              • Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n
                                                                                              • Beverage cans<\/strong><\/li>\r\n
                                                                                              • Food containers<\/strong><\/li>\r\n
                                                                                              • Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                After shrink wrapping, bundles may receive handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n

                                                                                                Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n

                                                                                                Established brands in the shrink wrapper market include:<\/p>\r\n\r\n

                                                                                                  \r\n
                                                                                                • Zambelli<\/strong><\/li>\r\n
                                                                                                • Dimac<\/strong><\/li>\r\n
                                                                                                • Krones<\/strong><\/li>\r\n
                                                                                                • OCME<\/strong><\/li>\r\n
                                                                                                • SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                  Used shrink wrappers from these manufacturers offer proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":3369,"name":"Tetra Pak\u00ae","slug":"tetra-pak-de","term_group":0,"term_taxonomy_id":3369,"taxonomy":"manufacturer","description":"","parent":0,"count":41,"filter":"raw"},"model":"Unit - Shrink-Wrap machine","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""}],"isobaric":false,"fill_type":"","custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"company":false,"trans_ok":true,"neck_type":"","description":"

                                                                                                  Komplette Aseptische Brik\u00a0 Abf\u00fcllanlage f\u00fcr Milchprodukte, S\u00e4fte, alkoholfreie Getr\u00e4nke – 1998<\/h2>\n

                                                                                                  Diese zum Verkauf stehende Abf\u00fcllmaschine wird 1998 hergestellt, 1999 Inbetriebnahme 2000 Produktion, bis 2002.<\/p>\n

                                                                                                  2002 \u00fcberholt<\/p>\n

                                                                                                  Mit diesem TBA-Zubeh\u00f6r:<\/p>\n

                                                                                                    \n
                                                                                                  • Einheit – Schrumpffolienmaschine<\/li>\n
                                                                                                  • Tetra Handle 22 \u2013 bringt H\u00e4nde auf Sekund\u00e4rpackungen auf<\/li>\n
                                                                                                  • Tetra Alcip 122-Ausr\u00fcstung in einem Tank f\u00fcr Reinigung und Hygiene CIP<\/li>\n<\/ul>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC201-de.pdf","crmed":false,"condition":{"value":"3","label":"Verkauft"},"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/aukkte6v0l3o04v\/AADQQ-FstEUlfc0jkEkezW9ja?dl=0"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/402296","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/users\/8"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machines\/402296\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media\/100317"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/media?parent=402296"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/container?post=402296"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/format?post=402296"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/machine_types?post=402296"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/manufacturer?post=402296"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/de\/wp-json\/wp\/v2\/type_of_product?post=402296"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}