Description

Used CFT Oil Filling Monoblock – Comaco 6000 bph – Overview

This second-hand CFT–COMACO RVAR 6/10 + TA/3 is a volumetric piston filling and press-on capping monoblock engineered for edible oil. Built in 2008 and currently in production, it is a proven asset for industrial packaging environments looking to expand or upgrade a used bottling line.

We can sell it as-is (see and like) or with revamping and preventive maintenance operations to prepare the monoblock for production.

Revamping & Preventive Maintenance Activities

If required, the following revamping activities can be carried out to ensure reliability and readiness for production:

• Assembly of machine parts at KBB workshop
• General machine cleaning
• General lubrication (greasing, oil level check and possible replacement)
• Inspection of rubber parts (belts and gaskets) with replacement if necessary
• Machine start-up: check of circuit integrity and correct functioning in manual/automatic modes
• Verification of format change equipment availability and integrity

Technical Specifications & Performance Data

Filler – CFT/COMACO RVAR 6/10 (volumetric)

• Product: Edible oil (filling temperature 10–30 °C)
• Filling system: 6 volumetric dosing groups (cylinders & pistons, plug valves), out-of-neck filling; max dose 10,500 cc
• Nozzles: 6 + 6 + 6 patented nozzles dedicated to edible oils
• Accuracy: 1σ = 0.6 g
• Mechanical data: filler pitch 377 mm; pitch circle diameter 720 mm; max container diagonal 220 mm; max height 460 mm
• Construction: painted steel base fully clad in AISI 304 stainless steel; AISI 304 product hopper with convex bottom and float level control

Capper – TA/3 (press-on)

• 3 capping heads with PP320 press-on heads and positive pick (vacuum-assisted)
• Rated capacity: up to 6000 cph for PET press-on caps
• Pitch circle diameter 360 mm; machine pitch 377 mm
• Pick & place cap transfer; hardened steel cam for head pistons
• Automatic electric turret height adjustment; centralized lubrication shared with filler
• Two cap elevators, each with 300 L covered hopper, cleated belts, and low-level control; mobile stainless steel frames on wheels

Formats, closures and indicative speeds

• PET: 1 L (Ø20), 2 L (Ø28), 3 L (Ø40), 5 L (Ø40), 10 L (Ø40)
• Tinplate: 1 L (Ø32), 3 L (Ø32), 3 L/Gallon/5 L (Ø32)
• Press-on caps: 31/17 (1 L PET), 38/24 (2 L PET), 51/24 (3–5–10 L PET); flex-spout common to all tinplate formats
• Approx. filler outputs: up to 3500 bph (1 L PET Ø20), 3000 bph (2 L PET Ø28), 2500 bph (3 L tinplate Ø32), 2500 bph (5 L PET Ø40), 2200 bph (5 L tinplate Ø32), 1100 bph (10 L PET Ø40)

Advanced Automation & Control Systems

• Siemens PLC: SIEMENS S7 E300 with operator controls for automatic and manual modes; inverter-driven main motion with increased power to drive the capper via gears
• Automatic turret height adjustment (filler and capper)
• Micrometric volume adjustment via cam reducer; adjustable even during machine motion
• Volume compensation versus product temperature (automatic correction for ±2 °C delta)
• Per-doser volume fine correction
• NO CAN–NO FILL device prevents valve opening without a container
• Product level control in hopper with min/max/emergency signals; emergency level triggers machine stop
• Pneumatic system with pressure reducer group and pressure switch for automatic stop on low air pressure
• Cap presence control on outfeed and capping-completed verification
• Container presence/reading control and tinplate container orientation system at infeed
• Internal machine lighting for enhanced visibility

Production Line Integration Capabilities

Designed to slot into a used bottling line for edible oil within industrial packaging settings:

• Integrated container conveyor in stainless steel with synchronization screws, infeed extension and loading table
• Transfer starwheel between filler and capper
• Product changeover system with recovery tank beneath the track, stainless discharge piping and coupling to plant lines; dedicated pump included
• Standard electrical interfaces and signaling via Siemens PLC for upstream/downstream equipment
• Note: monoblock includes filler and press-on capper; no rinser or blowing machine is included

Machine Condition & Maintenance History

• Status: In production at the time of listing
• Year: 2008; Model: CFT–COMACO RVAR 6/10 + TA/3
• Documentation: Supplied with original use and maintenance manual
• Preventive care features: centralized automatic lubrication to all points; IP-rated electricals

Operational Performance & Versatility

• Optimized for edible oil with out-of-neck filling to minimize aeration and drips
• Quick-access pistons for fast extraction without extensive disassembly; hygienic AISI 304 contact parts
• Equipped for 5 L PET; supplied change parts: 7 sets total/partial for different containers and 3 sets for press-on caps
• Handles PET and tinplate containers up to 460 mm height and 220 mm diagonal

Installation Requirements & Site Preparation

• Mains: 400 V ±5%, 50 Hz ±1%, 3P + N + PE (separate neutral and earth)
• Auxiliaries: 24 V DC; instrumentation 24/230 V AC
• IP ratings: main electrical system IP54; motors IP54; on-machine electrics IP55
• Ambient conditions: temperature 5–40 °C; relative humidity 30–80% (non-condensing); altitude up to 1000 m; non-explosive, non-corrosive atmosphere
• Clean, dry compressed air supply required for pneumatic actuations (pressure switch stops machine on low pressure)

Safety Standards & Compliance Certification

• CE-compliant safety guarding in AISI 304 with opening panels
• Emergency stop and main isolator on control panel
• Cap presence verification and capping-done control with reject logic available to line PLC
• Electrical protection to IP54/IP55 as specified

This CFT–COMACO monoblock is a reliable, second-hand solution for companies upgrading their used bottling line in edible oil and related beverage production segments, combining robust mechanics with modern automation for consistent, accurate filling and secure press-on capping.

Interested in this machine?