Description

Used Blow Molding Machine SMI SR10HP year 2015

Firstly, the SMI SR10HP, produced in 2015, emerges as an advanced solution for PET container production. This analysis aims to detail its technical specifications and operational features, significantly highlighting the machine’s efficiency and productive capacity in industrial environments.

Productive Capacity and Versatility of the Blow Molding Machine SR10HP

The machine achieves a remarkable speed of 22,000 BPH, showcasing its high capacity. It adeptly processes a variety of container sizes, including 0.20 L, 0.33 L, and 0.6 L, thereby offering considerable flexibility in production lines.

Configuration and Components

The machine boasts ten cavities for simultaneous preform processing, optimizing production time. Integrated systems such as a loader, tipper, and unscrambler automate preform handling, minimizing manual intervention and significantly boosting operational efficiency.

Technology and Innovation of the Blow Molding Machine SR10HP

An air recovery system innovatively reduces energy consumption, highlighting a strong commitment to sustainability and improving overall performance.

Standards and Compatibility

The machine operates with 1881 neck type preforms, a widely accepted standard, ensuring compatibility with various bottling lines. Its rotary design facilitates high-speed production while maintaining high-quality standards, ensuring consistent reliability.

Operational Status and Safety

Currently, the Blow Molding Machine SR10HP is in operation and meets strict safety standards, effectively protecting operators. Provided manuals support efficient maintenance and optimal machinery use, enhancing operational longevity.

Electrical Data

On the electrical front, specifications require 380V, with a consumption of 300kW and an intake of 494A. This detail underscores the machine’s commendable energy efficiency.

Maintenance Work Performed During Refurbishment

• Maintenance of oven pickup, holder & oven lamp unit

• Maintenance of inlet & outlet gripper & gripper unit

• Maintenance of all bottom moulds, linear bearings, and CAM

• Maintenance of 4 blowing stations

• Maintenance of main carousel motor, gearbox, and supporting unit

• Assembly work in gearbox unit

• Service performed for removed mould stations and reinstallation

• Assembly of inlet and outlet gripper CAM

• Dismantling of elevator unit

• Installation of new conveyor belt and elevator sub-assembly

• Installation of new air filter for high-pressure unit

• Maintenance of remaining blowing stations

• Complete service of blowing stations

• Removal and cleaning of oven exhaust fan

• Installation and full maintenance of two blowing stations

• Installation of valves and solenoid coils

• Complete service of inlet gripper unit

• Maintenance and installation of water distributor

• Service and installation of air distributor

• Service of outlet gripper unit

• Installation of outlet gripper CAM unit

• Installation of inlet and outlet grippers

• Cleaning of oven cooling system

• Inspection of electrical distributor

• Replacement of two mould stretch rod dive belts

• Installation of inlet and outlet gripper units

• Installation of electrical distributor

• Replacement of damaged pipe in water distributor

• Replacement of stretch rod belt

• Installation of complete blowing station

• Installation of preform pick-up and guide

• Cleaning and installation of all oven lamps

• Installation of blowing wheel drive unit

• Installation of 8 bottom CAM bearings

• Elevator belt adjustment

• Stretch rod and bottom CAM fixing

• Installation of 2 bottom CAM bearings

• Complete check of all bottom CAMs

• Installation of preform pick-upper and guide

• Trial run

• Cleaning of non-functioning coils and valves

• Cleaning of blowing valve in mould no. 2

• Trial run for 200 ml containers

• Functional trial runs

• Diagnosis: mould no.10 stretch rod not working

• Diagnosis: mould no.2 blowing valve not working

• Ordering of spare parts to replace damaged components

Conclusion

In conclusion, the 2015 SMI SR10HP machine stands out for its productive capacity, energy efficiency, and technical sophistication. With its strong focus on sustainability, it represents an ideal choice for industries seeking reliable, high-quality solutions for PET container production.

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